Tubular Furnace Computer Control Software

The Tubular Furnace computer control software is an intelligent computer control system specifically developed for tube furnaces, high-temperature tube furnaces, vacuum tube furnaces, atmosphere tube furnaces, and experimental heating equipment. This system employs a microcomputer control program, communicating with the furnace control module via a computer to centrally manage furnace temperature, heating curves, holding time, cooling process, and operating status.

The system supports functions such as temperature program editing, real-time data monitoring, historical curve recording, data report generation, parameter management, and remote operation. It can meet the diverse process requirements of scientific research experiments, materialesintring, atmosphere treatment, og varmebehandling, improving the automation level of equipment and experimental data management capabilities.

Produktegenskaber

1. Remote Intelligent Monitoring, Centralized Management of Multiple Units

Through the accompanying computer control software, users can remotely monitor and precisely control the temperature curve of the tube furnace via computer. A single PC can connect to multiple tube furnaces simultaneously for centralized management. Optional professional software can be added to achieve remote control, real-time tracking, historical record keeping, and report output for single furnaces or up to 200 furnaces.

2. Real-time Temperature Curve Plotting and Data Recording

The software can display the PV (measured value) and SV (set value) temperature values ​​of the tube furnace and the instrument operating status in real time. The actual temperature rise curve of the equipment is plotted in real time. Temperature data at each moment is automatically saved and can be retrieved at any time for easy process analysis and quality traceability.

3. Flexible Programmable Process Editing

Complete process flows can be preset through the PC host computer software, enabling one-click automatic execution of the sintering process. It supports logic programming for the entire process, including vacuum, gas supply, heating, constant temperature, og afkøling, and can flexibly edit up to 99 process schemes. Some high-throughput equipment can also cooperate with robots to automatically perform sampling, achieving continuous automatic sintering around the clock.

4. Intelligent PID Control and Multi-Segment Programmed Temperature Control

The software incorporates microcomputer-based artificial intelligence control technology, employing an intelligent PID control algorithm to achieve a temperature control accuracy of ±1℃. It supports 50 or more program segments, allowing for the creation of various heating, isothermal, and cooling programs, and enables independent control of multiple loops.

5. Historical Curves and Data Reports

The software can store approximately 20 months of historical curves and data reports (EXCEL format), and supports exporting experimental data via USB. The recording interval is adjustable (1 second to 3600 seconds) to meet the data density requirements of different processes. Historical curves can be viewed and printed.

6. Process Password Protection and Hierarchical Management

The computer software interface can be password protected, with different permissions assigned to different users. This effectively prevents unauthorized parameter modification and process viewing, ensuring the confidentiality of core process parameters and achieving comprehensive security management.

Anvendelsesområder

• Laboratory Tube Furnace Automation Control: Suitable for remote monitoring and data management of tube furnaces in materials science laboratories of universities and research institutes, improving experimental efficiency and process reproducibility.
• Centralized Management of Multiple Units: Suitable for R&D centers or testing institutions that need to operate multiple tube furnaces simultaneously, enabling high-throughput sample sintering through unified scheduling via a single PC.
• Fully Automated Sintering Processes on Production Lines: Suitable for automated control of continuous production lines such as pusher kilns and rotary kilns, achieving unattended operation through preset programs and fully automated sample loading and unloading in conjunction with robots.
• Data-Traceable Process Management: Suitable for manufacturing enterprises that require quality traceability and process optimization through complete historical curves and data reports.
• Research Projects and Teaching Experiments: Suitable for experimental teaching and research projects in related majors in universities, allowing students to intuitively observe the temperature control process and record experimental data through software.

Virksomhedsprofil

En professionel virksomhed med speciale i varmebehandlingsteknologitjenester og R&D, fremstilling, og salg af højtemperatur elektriske ovne.

Virksomheden fokuserer på at udvikle højtemperatur elektriske ovne, der dækker et fuldt temperaturområde på -100 ℃ til 2600 ℃. Dets produkter omfatter eksperimentelle elektriske ovne, vakuum atmosfære ovne, industrielle ovne, og mellemfrekvent induktionsvarmeudstyr. De vigtigste produkter omfatter kasseovne, rørovne, løfteovne, skubbeovne, bogie ovne, roterovne, tunnelovne, og forskellige specialiserede mellemfrekvente ovne.

Virksomheden holder sig til teknologisk innovation og har bestået ISO9001 og EU CE-certificeringer. Det ejer 21 registrerede varemærker, 29 patenter, og 27 software ophavsrettigheder.

Betalingsmetoder

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Forsendelsesmetoder

The electric furnace is packaged in thThe electric furnace is packaged in three layers: først pakket ind i skumpapir, derefter pakket ind i plastfilm, og til sidst pakket i en trækasse.

Ofte stillede spørgsmål (FAQ)

1. What equipment is this computer control system mainly used for?

Mainly used for tube furnaces, vacuum tube furnaces, atmosphere tube furnaces, high-temperature experimental furnaces, and other heating equipment requiring programmed temperature control.

2. What parameters can the software control?

The software can control process parameters such as temperature, heating rate, holding time, cooling process, and operating program.

3. Does it support temperature curve programming?

Ja. Users can edit multiple temperature programs according to experimental needs to achieve automatic heating, constant temperature, and cooling control.

4. Can experimental data be saved?

Ja. The system can automatically record temperature curves and related data during operation for easy subsequent query and analysis.

5. Does it support network control of multiple devices?

Ja. Through the RS485 communication interface, data communication and centralized management of multiple tube furnace devices can be achieved.