Peralatan Perisikan Luoyang Anjing ialah peneraju global dalam relau elektrik suhu tinggi
1700°C High-Temperature Elevator Furnace / VOC Exhaust Gas Purification Furnace
PARAMETER PRODUK
Penerangan
1700°C High-Temperature Elevator Furnace for VOC Off-Gas Purification
This elevator furnace utilizes high-temperature molybdenum disilicide (MoSi2) heating elements and multi-stage temperature control, making it suitable for high-temperature processing and the oxidative purification of volatile organic compounds (VOCs). The equipment features an elevator-style loading platform design with a furnace chamber measuring 500 × 500 × 500 mm and a maximum load capacity of 200 kg.
The VOC purification system decomposes organic waste gases into carbon dioxide and water through high-temperature oxidation and recovers heat using ceramic heat-storage media. It is designed for treating organic waste gases characterized by high concentrations, low flow rates, and fluctuating compositions, finding applications in industries such as ceramics, target materials, printing, drying, composite manufacturing, cleaning, coating, and adhesives.
Ciri-ciri Produk
- 1700°C High-Temperature Processing Capability
The equipment supports long-term operation at temperatures up to 1700°C. It utilizes U-shaped 1800-grade molybdenum disilicide (MoSi2) heating elements installed around the furnace chamber, making it suitable for high-temperature sintering, heat treatment, and high-temperature VOC oxidation.
- High-Temperature VOC Oxidation Purification
VOC waste gas is heated to high temperatures, causing the organic compounds within to undergo oxidative decomposition—primarily converting them into carbon dioxide and water—thereby reducing the VOC content. Purification temperatures and treatment strategies can be tailored based on waste gas composition and specific process requirements.
- Regenerative Heat Recovery
High-temperature gases generated during purification exchange heat with ceramic regenerative media. These media store heat to preheat incoming waste gas, thereby reducing energy consumption during continuous operation. A three-chamber regenerative structure allows for sequential heat storage, heat release, and purging, enabling continuous operation and heat recycling.
- Lift-Type Loading Platform Design
The furnace features a lift-type loading structure. The platform supports manual in/out movement and electric lead-screw lifting, with a maximum load capacity of 200 kg. A movable discharge track at the furnace base facilitates the loading and unloading of heavy workpieces and materials.
- Intelligent Temperature and Purification System Control
Centralized control is managed via a 7-inch touchscreen, allowing for programmed control of furnace heating, the purification process, exhaust fan start/stop, and fan speed. The system supports 50-segment programmed temperature control and offers multiple regulation modes (such as PID, APPID, and MPT) to execute programmed heating, holding, cooling, and cyclic operation.
| Spesifikasi (Furnace Chamber Size) | 500×500×500 (mm); Overall dimensions 2180-1200-1200 |
| Kuasa Reka Bentuk | Power automatically adjusted according to heating rate; maximum power can also be manually adjusted up to 40KW |
| Power Supply AC | Three-phase five-wire 380V |
| Long-term Usable Temperature | 1700°C (suhu permukaan) |
| Temperature Measuring Element | Termokopel jenis B, measuring range 0-1820°C, 2-point temperature measurement |
| Heating Element Installation Position | All around |
| Ketepatan Kawalan Suhu | ±1°C (kawalan litar bersepadu, no overshoot phenomenon) |
| Furnace Temperature Uniformity | ±3°C |
| Exhaust/De-binding Port | Located at the top, diameter 60mm |
| Kadar Pemanasan | Heating rate freely adjustable; adjustment range: fastest heating rate 20°C per minute (20°C/min), slowest heating rate 1°C per hour (1°C/h) |
| Heating Element | U-shaped 1800 silicon-molybdenum rods |
| Badan Relau | Inner furnace body frame adopts 304 keluli tahan karat; outer furnace body processed by CNC machine tools, through polishing, grinding, pickling, phosphating, plastic powder spraying, high-temperature baking, etc.; industrial gray appearance, novel and beautiful; has advantages of oxidation resistance, acid and alkali resistance, corrosion resistance, high temperature resistance, easy cleaning, etc.; export quality, mirror-baked finish |
| Furnace Body Structure | The furnace body adopts an air-cooled double-layer structure; effective air-cooled guide baffles make the overall cold air circulate around the furnace shell, finally cooling the heating element conductive plates and then discharging out of the furnace body, avoiding high-temperature oxidation of the heating element conductive plates and ensuring a good working environment |
| Loading Platform Action | Manual in/out, electric screw rod lifting |
| Matching of Furnace Mouth and Loading Platform Refractory | The furnace mouth and loading platform refractory adopt a stepped cross-sealing arrangement; the refractory has angles on both upper and lower parts; the opening angle of the loading platform increases, and gradually decreases as the loading platform closes |
| Memuatkan Kapasiti Beban Platform | 200KG (furnace bottom discharge track movable) |
| Bahan Refraktori | The furnace lining adopts vacuum-formed high-purity alumina fiber lightweight board material; positions easily hit during loading/unloading (bahagian bawah relau) adopt high-purity lightweight hollow-ball alumina board; high service temperature, small heat storage, resistance to rapid heating and cooling, tiada keretakan, no slagging, good insulation performance (energy-saving effect is more than 80% that of old-style electric furnaces) |
| Bahan Penebat | Adopts three-layer insulation: 1350 high-alumina cotton, domestik 1700 alumina fiberboard, diimport 1800 fiberboard; energy-saving effect is more than 80% that of old-style electric furnaces; positions easily hit at the furnace mouth adopt lightweight special-shaped high-purity alumina material |
| Furnace Body Shell Temperature | Under long-term continuous operation, shell temperature less than 25°C |
| Antaramuka Komputer | RS485, RS232, USB |
| Protection | Adopts integrated modular control unit with accurate control precision, and designs dual-loop control and dual-loop protection; equipped with protection against overshoot, overshoot, undershoot, broken thermocouple, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, soft start, etc. |
| Kawalan Dwi | Adopts two sets of closed-loop technology thyristor module trigger control, phase-shift trigger control mode; output voltage, current or power continuously adjustable; has constant voltage, ciri arus malar atau kuasa malar; current loop is inner loop, voltage loop is outer loop; when load is suddenly applied or load current exceeds the current limit value, the output current of the voltage regulator is limited within the rated current range to ensure normal operation of the output and voltage regulator; at the same time, the voltage loop also participates in regulation, so that the output current of the voltage regulator is limited within the rated current range, and the output current and voltage are maintained constant under the premise of sufficient adjustment margin; thereby protecting the heating element from impact of excessive current and voltage, achieving safe and reliable control effect and control precision. |
| Temperature Curve Setting | Adopts intelligent temperature controller, dilengkapi dengan PID standard, artificial intelligence adjustment APID or MPT and other adjustment modes; has self-tuning and self-learning functions; excellent control characteristics with no overshoot or undershoot; has 50-segment program control function, can realize heating and cooling control at any slope; has programmable/operable commands such as jump (kitaran), lari, berhenti dan berhenti, and allows program modification at any time during program-controlled operation; adopts artificial intelligence adjustment algorithm with curve fitting function, can obtain smooth and flat curve control effect |
| Multi-Curve Input | 30-segment program control function, touch screen display |
| Standard Accessories | Six heating elements, one mullite hollow board, two sets of rod tools, one crucible tongs, one pair of high-temperature gloves |
| Warranty Scope and Period | Electric furnace free warranty for one year; heating elements not covered by warranty (naturally damaged within two months will be replaced free of charge) |
Kawasan Permohonan
- Sintering and Debinding of Ceramic Materials: Suitable for the high-temperature sintering and debinding of advanced ceramic materials. The integration of the furnace with a VOC purification unit effectively treats organic waste gases generated during debinding, enabling clean production.
- Target Materials and Electronic Materials: Suitable for the high-temperature sintering and heat treatment of materials such as sputtering targets and electronic ceramics.
- Printing and Packaging Industry Waste Gas Treatment: Suitable for treating organic waste gases generated during printing, drying, lamination, and cleaning processes, involving substances such as inks, adhesives, coating agents, fountain solutions, and cleaning solvents.
- Film Packaging Printing Waste Gas Treatment: Suitable for VOC purification in processes such as plastic reverse printing, surface printing, film packaging printing, paper gravure printing, and screen printing.
- Metal Printing and Commercial Web Printing: Suitable for VOC purification in large-scale printing facilities, including metal printing, tinplate printing, commercial web printing, and sheet-fed printing.
- Universities and Research Institutes: Suitable for high-temperature experiments and waste gas treatment research in fields such as materials science and engineering and chemical engineering.
Profil Syarikat
Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.
Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.
Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.
Kaedah Pembayaran
TT
Kaedah Penghantaran
Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.
Soalan Lazim (Soalan Lazim)
- Can the 1700°C high-temperature lift furnace treat VOC exhaust gas?
ya. Organic waste gas is oxidized at high temperatures, breaking down the VOCs. The specific temperature required depends on the composition and concentration of the waste gas, as well as the process employed.
- What types of exhaust gas is the VOC purification furnace suitable for?
This method is effective for VOC streams characterized by high concentrations, low flow rates, and significant fluctuations in composition.
- How does the VOC purification system reduce energy consumption?
This system relies on ceramic heat storage media to recover heat. Gases exiting the high-temperature oxidation zone first transfer their heat to the storage media; the media then use this heat to preheat incoming organic waste gas, thereby saving energy during the subsequent heating stage.
- What is the load capacity of the loading platform on the 1700°C high-temperature lift furnace?
The loading platform has a maximum load capacity of 200 kg. It features a manual in/out mechanism and an electric lead-screw lifting structure. A movable discharge track is installed at the furnace base to facilitate the loading and unloading of heavy materials.
- How are the heating and purification processes controlled in the VOC purification furnace?
The equipment features centralized control via a 7-inch touchscreen. It allows for the control of heating, shutdown, exhaust fan start/stop, and fan speed according to preset programs, and supports multi-stage temperature programming.
