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Quartz Glass Liner Atmosphere Vacuum Furnace Inert Atmosphere Sintering Furnace

PARAMETRI DEL PRODOTTO

  1. Weight (kg):750
  2. Power (kW):24
  3. Voltage (AC, V):380
  4. Heating Zone:Φ300/800
  5. Capacity:56l
  6. Overall Dimension (mm):1550×900×1700
Descrizione
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Descrizione

Quartz Glass Liner Vacuum Atmosphere Furnace | 1100℃ High-Temperature Vacuum Atmosphere Electric Furnace

This quartz glass liner atmosphere vacuum furnace features a high-strength vacuum sealing structure and a quartz glass liner design, specifically developed and manufactured for vacuum sintering, protective atmosphere heat treatment, and high-purity material experiments. The equipment combines a high-temperature alloy resistance wire heating system with intelligent programmable temperature control technology to achieve high-precision temperature control and a stable atmosphere environment.

The furnace body adopts a double-layer air-cooled structure and is equipped with a water circulation cooling system, effectively reducing the furnace temperature and improving the long-term operational stability of the equipment. The vacuum atmosphere system supports negative pressure, positive pressure, and various protective atmosphere experiments, suitable for ceramics, electronics, glass, new materials, and scientific research experiments.

The equipment features rapid heating, high vacuum sealing, safety pressure protection, and intelligent control, making it an ideal device for high-temperature vacuum and atmosphere experiments.

Caratteristiche del prodotto (Forno sotto vuoto)

  1. Quartz Glass Inner Liner, High-Purity Furnace Chamber

This vacuum atmosphere furnace is equipped with a quartz glass inner liner, ensuring high furnace chamber cleanliness, high temperature resistance, corrosion resistance, and preventing sample contamination. It is particularly suitable for experiments and production processes with stringent requirements for furnace chamber cleanliness.

Quartz Glass Liner Vacuum Atmosphere Furnace
  1. Mechanical Lifting Top Cover, Convenient Operation

The sealed top cover of the vacuum atmosphere furnace is designed with a mechanical lifting mechanism, allowing for easy lifting of the sealed top cover. Once lifted, the entire top cover can rotate, saving manpower and time, and facilitating furnace tube cleaning, sample loading and unloading, and routine maintenance.

  1. Water Circulation Cooling System, Energy Saving and Environmentally Friendly

To conserve resources, the furnace is equipped with an imported hot water circulation pump and circulating water tank. The imported hot water circulation pump can withstand hot water temperatures up to 160℃ and can operate continuously for over one year. Water cooling is provided for the furnace inlet, furnace door, and furnace top within the furnace chamber. Multi-channel pure aluminum water circulation heat sinks significantly reduce the risk of overheating.

  1. Vacuum System and Pressure Control

A water-circulating vacuum pump unit is used, with a vacuum value of -0.1MPa. The furnace lining steel plate is 6-20mm thick, double-sided welded, and can withstand a positive pressure of 0.1MPa. It is equipped with dual-indicator pressure gauges for both positive and negative pressure, and a digital vacuum gauge is optional, enabling precise control of the vacuum pressure.

Temperature1100℃
Power Supply AC380V
Massimo. Operating Temperature1150℃
Continuous Operating Temperature1100℃
Gamma di controllo50 ~ 1200℃
Sensore di temperaturaType K thermocouple, 0~1320℃
Heating Element LocationHigh-temperature alloy resistance wire, distributed around the chamber
Temperature Control Accuracy±1℃ (integrated circuit control, no overshoot)
Uniformità della temperatura±1℃ (depends on chamber size; multi-point control for larger furnaces)
Heating RateAdjustable: max 40℃/min, min 1℃/h
Heating ElementHigh-temperature alloy resistance wire
Heating Element Installation/ReplacementSealed top cover with mechanical lift; can be rotated after lifting, saving labor and time
Corpo del fornoLavorato a CNC, polished, pickled, phosphated, powder-coated, baked; two-tone; oxidation/acid/alkali/corrosion/heat resistant, easy to clean
Furnace Body StructureAir-cooled double-layer structure
Door Opening MethodAxial 180° side-hinged, can rotate 300° to avoid arm burns during high-temperature material removal
Raffreddamento ad acquaImported hot water circulation pump (heat resistant to 160℃) + circulation tank; funzionamento continuo >1 year
Water Cooling LocationsChamber inner shell: door opening, door, roof
Circulating Water RadiatorMulti-channel pure aluminum radiator to reduce water temperature rise
Pompa a vuoto & ValueWater ring vacuum pump unit
Vacuum (Analog Gauge)-0.1 MPa
Resistenza alla pressioneChamber steel plate 6-20mm, double-sided welding, withstands positive pressure 0.1 MPa
Valvole del gasImported stainless steel
Pressure Measurement1 analog gauge (positive/negative dual indication); optional digital vacuum gauge
Pressure ControlDigital vacuum gauge for precise vacuum control
Gas Flow Meters2 float-type flow meters (optional digital mass flow meters for higher accuracy)
Protezione dalla pressionePressure switch/sensor → closes solenoid inlet valve → opens solenoid exhaust valve + audible/visual alarm

Aree di applicazione (Forno sotto vuoto)

  • High-Purity Material Heat Treatment: Suitable for high-purity ceramics, high-purity metals, and high-purity compounds, requiring strict atmosphere and cleanliness standards for high-temperature sintering, ricottura, and degassing. A quartz glass inner liner ensures samples remain uncontaminated.
  • Sinterizzazione sotto vuoto: Suitable for sintering ceramics, powder metallurgy, and cemented carbide materials in a vacuum environment, improving material density and performance, eliminating internal porosity, and obtaining high-density products.
  • Atmosphere-Protected Sintering: Suitable for sintering materials requiring inert gas (azoto, Argon) or reducing gas (hydrogen) protection, preventing oxidation and ensuring consistent product quality and performance.
  • Semiconductor Material Preparation: Suitable for high-temperature heat treatment of semiconductor materials such as silicon, silicon carbide, and gallium nitride, meeting high-purity and high-cleanliness process requirements and ensuring semiconductor device performance.
  • Specialty Ceramic R&D: Suitable for process research and small-batch production of advanced ceramics, functional ceramics, transparent ceramics, and structural ceramics, supporting multi-atmosphere switching to meet different sintering conditions.
  • New Materials Development: Suitable for vacuum/atmosphere synthesis and heat treatment processes of new materials such as composite materials, nanomaterials, special alloys, and high-temperature superconducting materials, providing a reliable process platform for new material research and development.
  • Università e Istituti di ricerca: Adatto a progetti sperimentali di insegnamento e ricerca in scienza e ingegneria dei materiali, ingegneria chimica, ingegneria metallurgica, physics, and other related majors. The equipment is versatile, easy to operate, and offers precise temperature control.
  • Electronic Materials Processing: Suitable for high-temperature sintering and atmosphere treatment of electronic ceramics, materiali magnetici, semiconductor packaging materials, and piezoelectric materials, ensuring the electrical performance and reliability of electronic components.
  • Powder Metallurgy: Suitable for vacuum sintering and atmosphere-protected sintering of metal powders, alloy powders, and rare-earth permanent magnet materials, improving the density, mechanical properties, and magnetic properties of finished products.
  • Preparazione del materiale della batteria: Suitable for high-temperature sintering and atmosphere treatment of lithium battery cathode materials, anode materials, and solid electrolytes, preventing material oxidation and ensuring electrochemical performance.

Profilo Aziendale

Un'impresa professionale specializzata in servizi tecnologici di trattamento termico e il marchio R&D, produzione, e vendita di forni elettrici ad alta temperatura.

L'azienda si concentra sullo sviluppo di forni elettrici ad alta temperatura che coprono un intervallo di temperature compreso tra -100 ℃ e 2600 ℃. I suoi prodotti includono forni elettrici sperimentali, forni in atmosfera sottovuoto, forni industriali, e apparecchiature di riscaldamento a induzione a media frequenza. I prodotti principali includono forni a scatola, forni tubolari, forni di sollevamento, forni a spinta, forni a carrelli, forni rotanti, forni a tunnel, e vari forni specializzati a media frequenza.

L'azienda aderisce all'innovazione tecnologica e ha superato le certificazioni ISO9001 e EU CE. Possiede 21 marchi registrati, 29 brevetti, E 27 diritti d'autore sul software.

Metodi di pagamento

TT

Metodi di spedizione

Il forno elettrico è confezionato in tre strati: prima avvolto in carta schiuma, poi avvolto in pellicola di plastica, e infine imballato in una cassa di legno.

Vacuum Furnace Frequently Asked Questions (Domande frequenti)

  1. What materials is this vacuum atmosphere furnace suitable for?

Suitable for high-temperature processing of ceramics, electronic materials, new materials, glass, and metals.

  1. Can it achieve vacuum sintering?

SÌ. The equipment is equipped with a water-circulating vacuum pump unit, achieving a vacuum level of -0.1 MPa.

  1. What gases can be introduced?

Supports various protective atmospheres and inert gases.

  1. Is the furnace safe for long-term high-temperature operation?

It adopts a dual-layer air-cooling and water-circulating cooling structure and has a pressure protection system, ensuring safe and stable operation.

  1. Is customization supported?

Customization of furnace chamber size, vacuum system, atmosphere control, and automation configuration is supported according to customer needs.

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