15KW Integrated High-Frequency Furnace

15kW High-Frequency Induction Heating Integrated Machine

This 15kW high-frequency induction heating integrated machine utilizes advanced MOSFET/IGBT inverter technology to convert industrial frequency power into 30-100kHz high-frequency current, achieving rapid heating of metal workpieces through electromagnetic induction. The equipment integrates power supply, control system, and protection system.

The equipment adopts an automatic control mode, allowing users to set heating and holding times, improving process consistency and production efficiency. The machine is compact and lightweight, requiring only power and cooling water connection to be put into operation, making it particularly suitable for small and medium-sized processing enterprises, repair workshops, laboratories, and research institutions.

Ciri-ciri Produk

1. Integrated Automatic Control Design, Compact Structure

This equipment, model AJ-15kW-A, adopts an integrated structural design, combining the control and heating units into one unit. It occupies a very small area, is easy to install, and can be used simply by connecting a single-phase 220V power supply and inlet/outlet water pipes; deployment can be completed in minutes. Weighing only 24kg, it is easy to move and deploy on-site.

2. High-Frequency Induction Heating, Suitable for Rapid Heating of Small Parts

With a frequency range of 30-100kHz, it belongs to high-frequency induction heating. The high-frequency current penetration depth is relatively shallow, suitable for small metal workpieces, localized surface heating, and rapid heating scenarios. The heating temperature can reach 2200℃, meeting the requirements of high-temperature metal melting and sintering.

3. Advanced Power Devices, Single-Control Series Resonant Technology

Utilizing Fuji MOSFETs and Siemens Oupike IGBT power transistors, it employs first-generation “single-control series resonant technology,” resulting in a simple and reliable circuit. Output power is 15kW, output current is adjustable from 200-800A, heating time is 1-99 seconds (automatic control), and process repeatability is good.

4. Adjustable Heating and Insulation Parameters, Simplified Operation

The power and time of the heating and insulation processes are adjustable, which improves heating quality and process reproducibility, and simplifies operation for workers. One-button automatic control allows for learning to operate in minutes.

5. Ultra-Low Voltage, Safe and Reliable

This device outputs a voltage below 36V, so there’s no need to worry about electric shock from high voltage. It uses eddy current induction heating without an open flame, and only works on metals; it does not heat non-metallic materials.

6. Water Cooling and Overheat Protection

It adopts water cooling, with a required cooling water flow rate of 2L/min and a pressure of 0.2MPa. It will automatically shut down for protection when the water temperature exceeds 40℃.

Kawasan Permohonan

• Small-scale Metal Smelting: Suitable for rapid smelting of small precious and non-ferrous metals such as gold, perak, tembaga, aluminium, and tin. Heating temperature up to 2200℃, capable of melting high-melting-point metals.
• Metal Surface Hardening: Suitable for high-frequency hardening heat treatment of small mechanical parts, cutting tools, molds, etc. Fast heating speed, controllable hardened layer depth, and minimal workpiece deformation.
• Small Part Welding and Brazing: Suitable for brazing and welding of small parts such as carbide cutting tools, diamond tools, refrigeration copper tubes, and eyeglass frames. Precise localized heating with a small heat-affected zone in the base material.
• Small Bar End Heating: Suitable for end heating, menjengkelkan, and hot forming processes of small bars with a diameter of Φ12mm or less. High-frequency heating is rapid and concentrated, suitable for localized heating needs.
• Laboratory Metal Heating: Suitable for rapid metal heating experiments in materials science, metallurgical engineering, and other related fields in universities and research institutes. Compact equipment size, single-phase 220V power supply, suitable for laboratory environments.
• Jewelry processing: Suitable for melting, welding, and repairing precious metal jewelry such as gold, perak, dan platinum. High-frequency heating is fast and controllable, with minimal oxidation and burn-off.

Profil Syarikat

Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.

Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.

Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.

Kaedah Pembayaran

TT

Kaedah Penghantaran

Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.

Soalan Lazim (Soalan Lazim)

1. What power supply is required for the equipment?

The standard configuration requires a single-phase 220V power supply, 50/60Hz, for normal operation.

2. Why is high-frequency heating used?

Frequency induction heating offers rapid temperature rise, a small heat-affected zone, and precise temperature control.

3. Does the equipment require a cooling system?

ya. The equipment uses a circulating water cooling system.

4. Is the equipment difficult to install?

Installation is very simple. Just connect the power supply, inlet water, and outlet water pipes. Installation can usually be completed within minutes.

5. What safety protection functions does the equipment have?

The equipment comes with built-in water shortage protection, overheat protection, overcurrent protection, and fault alarm.