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Super-Audio Frequency Induksjonsoppvarmingsutstyr

Super-Audio Frequency Induksjonsoppvarmingsutstyr

super-audio frequency lnductionHeating equipment is a high-efficiency induction heating system that falls between medium and high frequencies. It is widely used in metal heat treatment, through-heating, and surface strengthening processes. This type of induction heating equipment combines good heating depth and speed, making it suitable for various industrial heating scenarios.

The equipment employs advanced IGBT solid-state inverter technology and digital phase-locked loop control technology, offering advantages such as high efficiency, low energy consumption, and stable operation. It is an ideal induction heater/furnace solution to replace traditional gas and resistance furnace heating methods.

Produktfunksjoner (Super-Audio Frequency Induksjonsoppvarmingsutstyr)

  1. IGBT Solid-State Inverter Technology, High Efficiency and Energy Saving

Utilizing IGBT solid-state inverter technology, this equipment is highly efficient and energy-saving, with high output power. Overall efficiency >95%, high energy conversion efficiency, significantly reducing operating costs compared to traditional heating methods.

  1. Continuous Production, Stable 24-Hour Operation

Designed for 100% load, it can operate stably for 24 hours continuously. Modular design, simple installation, no professional debugging required, high equipment reliability, suitable for industrial-scale continuous production.

  1. Digital Phase-Locked Loop Technology, Automatic Frequency Tracking

Employing digital phase-locked loop technology, it achieves automatic frequency tracking, always maintaining optimal resonance. Comprehensive protection functions, reliable operation, and easy maintenance reduce equipment failure rate and downtime.

  1. Resonant Frequency Conversion Technology, High Conversion Efficiency

Resonant frequency conversion technology achieves overall efficiency >95%, high energy conversion efficiency. It saves 20%-30% energy compared to electron tube high-frequency furnaces and more than 50% energy compared to gas and oil heating.

  1. Replaces Traditional Heating Methods

It can replace traditional heating methods such as gas heating, coke heating, oil heating, resistance furnaces, and electron tube high-frequency furnaces. It produces no open flame, no exhaust gas, and no pollution, saving energy and protecting the environment, meeting clean production requirements.

  1. Fast Heating Speed ​​and Less Oxide Scale

Induction heating acts directly on the interior of the workpiece, resulting in rapid temperature rise and high heating efficiency. It produces less oxide scale on the workpiece surface, reducing material loss and improving material utilization.

ParameterAJ-30AJ-50AJ-60AJ-80AJ-120AJ-160AJ-200
Input VoltageThree-phase 380VThree-phase 380VThree-phase 380VThree-phase 380VThree-phase 380VThree-phase 380VThree-phase 380V
Max Output Power30kW50kW60kW80kW120kW160kW200kW
Oscillation Frequency10-30kHz10-30kHz10-30kHz10-30kHz10-30kHz10-30kHz10-30kHz
Time Setting1M-99.99M / 0.015-99.99S / 1S-99.99S1M-99.99M / 0.015-99.99S / 1S-99.99S1M-99.99M / 0.015-99.99S / 1S-99.99S1M-99.99M / 0.015-99.99S / 1S-99.99S1M-99.99M / 0.015-99.99S / 1S-99.99S1M-99.99M / 0.015-99.99S / 1S-99.99S1M-99.99M / 0.015-99.99S / 1S-99.99S
Cooling Water Pressure0.2MPa0.3MPa0.3MPa0.4MPa0.5MPa0.5MPa0.6MPa
Main/Extension Unit Dimensions500×400×800 / 300×280×300500×400×930 / 400×300×300550×500×940 / 450×300×400740×660×1000 / 450×450×400660×600×1680 / 470×400×470660×600×1670 / 470×400×480700×600×1880 / 660×400×680
Main/Extension Unit Weight60kg / 30kg65kg / 45kg70kg / 45kg80kg / 58kg110kg / 90kg180kg / 110kg200kg / 120kg
Water Temperature Requirement≤40°C (104°F)≤40°C (104°F)≤40°C (104°F)≤40°C (104°F)≤40°C (104°F)≤40°C (104°F)≤40°C (104°F)

Bruksområder (Super-Audio Frequency Induksjonsoppvarmingsutstyr)

  • Metall varmebehandling: Suitable for surface hardening, overall hardening, temperering, annealing, and other heat treatment processes. The ultrasonic frequency penetration depth is moderate, suitable for heat treatment of medium-sized workpieces.
  • Through-Heating Forging: Suitable for overall through-heating forging of round bars, square bars, and irregularly shaped blanks. Fast heating speed and high production efficiency, suitable for integration with forging production lines.
  • Metal Smelting: Suitable for smelting cast iron, steel, copper, aluminum, zinc, and other metals. High equipment output power and fast melting speed, suitable for small to medium batch production.
  • Metal Welding: Suitable for welding carbide cutting tools, diamond tools, copper and steel pipes, brazing of refrigeration components, and welding of automotive parts.
  • Hot Assembly: Suitable for hot fitting and hot assembly of bearings, gears, couplings, motor rotors, and other workpieces. Localized rapid heating and high assembly accuracy.
  • Steel Pipe Heating: Suitable for overall heating, hot expansion, hot rolling, and bending of steel pipes. Uniform heating, fast speed, and minimal oxide scale.
  • Wire and strip annealing: Suitable for online continuous annealing of metal wires, strips, and tubes, improving material plasticity and processing performance.
  • Fastener heating: Suitable for hot upsetting and hot forging of high-strength bolts, nuts, and other fasteners; fast heating speed and high production efficiency.
  • Automotive parts manufacturing: Suitable for forging heating, heat treatment, and welding processes of automotive parts such as half-shafts, steering knuckles, connecting rods, and ball joints.
  • Petrochemical pipeline heating: Suitable for on-site heating operations such as preheating, post-heating, and heat treatment of pipelines in the petrochemical industry; portable equipment and flexible operation.

Bedriftsprofil

En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.

Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.

Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.

Betalingsmetoder

TT

Forsendelsesmetoder

Den elektriske bunnladeovnen er pakket i tre lag: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse

Ofte stilte spørsmål (FAQ)

  1. What is an Super-Audio induction heating device?

It is an induction heating device that operates between medium and high frequencies, balancing heating depth and heating speed.

  1. What are its advantages compared to ordinary high-frequency heating?

Deeper penetration, suitable for through-heating forging and deep quenching of large workpieces.

  1. Is it energy-efficient?

Ja. The equipment efficiency is over 95%, making it more energy-efficient and environmentally friendly than traditional heating methods.

  1. Can it operate continuously?

Ja. The equipment supports 100% load continuous operation, suitable for long-term production.

  1. Is it easy to install and maintain?

It adopts a modular design, making installation simple and maintenance convenient, requiring no complex debugging.