লুওয়াং আনজিং ইন্টেলিজেন্স ইকুইপমেন্ট উচ্চ-তাপমাত্রার বৈদ্যুতিক চুল্লিতে বিশ্বব্যাপী নেতা
Electric Ceramic Fiber Furnace
পণ্য প্যারামিটার
বর্ণনা
Electrothermal Ceramic Fiber Furnace Chamber
An electrothermal ceramic fiber furnace chamber is a heating element product that integrates heating elements (resistance wire, silicon carbide rod, or silicon molybdenum rod) with ceramic fiber material. The product uses high-purity aluminosilicate ceramic fiber or alumina fiber as the matrix, and the heating element is embedded or buried within the fiber through a vacuum forming process, forming a fibrous electrothermal body that integrates heating and insulation.
This product features lightweight, rapid heating, uniform furnace temperature, and high energy efficiency, and has gradually replaced traditional heavy refractory furnace chambers, becoming an ideal core component for high-temperature electric furnaces. Our company is a reputable manufacturer with many years of processing experience and a professional technical team. We can customize box-type furnace chambers, tube-type furnace chambers, and various electric heating plates. Custom orders based on drawings or samples are welcome.
পণ্য বৈশিষ্ট্য
- Rapid Heating and High Thermal Efficiency
The fiber material has low heat capacity and low heat storage, resulting in a much faster heating rate than traditional heavy-duty furnaces. A 1000℃ furnace can be heated from room temperature to 1000℃ in approximately 30 minutes, significantly reducing process waiting time.
- Uniform Furnace Temperature and Precise Temperature Control
The fiber furnace has low thermal conductivity and good insulation performance, resulting in a uniform temperature field within the furnace. Combined with a precision temperature control system, temperature control accuracy can reach ±1℃.
- Lightweight and Significantly Energy-Saving
The fiber furnace has low density and is lightweight (a 6-liter furnace weighs only about 50 কেজি), significantly reducing equipment load compared to traditional refractory brick furnaces. Energy savings can reach 20-50%, significantly reducing operating costs.
- Low Thermal Conductivity and Excellent Insulation Performance
The low thermal conductivity (approximately 0.16 W/(m·K) at 1000℃) provides significant thermal insulation. When heated to 1000℃, the furnace surface temperature is only about 50℃, far exceeding the national standard (100℃).
- No slag shedding, no dust, no cracking
Using high-purity fiber raw materials, the structure remains stable at high temperatures, preventing slag shedding, dust generation, and cracking, ensuring furnace cleanliness and preventing contamination of heated materials.
- Customizable and flexible
Supports personalized customization of box-type furnaces, tube-type furnaces, and various electric heating plates to meet the needs of different scenarios such as laboratories and industries.
| আইটেম | Ceramic Fiber Chamber (Low-Temp Series) | Alumina Fiber Chamber (High-Temp Series) |
|---|---|---|
| Material | Aluminosilicate ceramic fiber | Polycrystalline mullite fiber / Polycrystalline alumina fiber |
| Design Temperature | 200 ~ 1200℃ | 1300 ~ 1700℃ |
| Heating Elements | Resistance wire (Fe-Cr-Al / Ni-Cr), SiC rods | SiC rods, MoSi₂ rods |
| Resistance Wire Arrangement | Zigzag / Spiral / W/Z/O type | Zigzag / Spiral |
| Forming Method | Fully embedded, slightly exposed, slotted, exposed | Inlaid, embedded |
| Bulk Density | 200 ~ 600 kg/m³ | 300 ~ 700 kg/m³ |
| Thermal Conductivity | ~0.16 W/(m·K) at 1000℃ | ~0.14 ~ 0.20 W/(m·K) at 1200℃ |
| Energy Saving Rate | — | Up to 20 ~ 50% |
| Specifications | Customized per drawings | Customized per drawings |
| Standard Size Reference | 900 × 600 ×（30 ~ 130）mm | 900 × 600 ×（30 ~ 130）mm |
আবেদন এলাকা
- Experimental Electric Furnaces and Muffle Furnaces: Used in material sintering and heat treatment experiments in universities and research institutes.
- Industrial Heat Treatment Furnaces: Used for heat treatment processes such as annealing, quenching, and tempering of metallic materials.
- Ceramics and Building Materials Industry: Used for the lining of furnaces such as ceramic firing kilns, shuttle kilns, and tunnel kilns.
- Electronics and Semiconductors: Used for precision temperature control processes such as sintering of electronic components and heating of photovoltaic silicon wafers.
- Powder Metallurgy and New Materials: Used for high-temperature processes such as reduction sintering of metal powders and synthesis of new materials.
কোম্পানির প্রোফাইল
একটি পেশাদার উদ্যোগ যা তাপ চিকিত্সা প্রযুক্তি পরিষেবা এবং আর&ডি, উত্পাদন, এবং উচ্চ-তাপমাত্রার বৈদ্যুতিক চুল্লি বিক্রি.
কোম্পানী উচ্চ-তাপমাত্রার বৈদ্যুতিক চুল্লিগুলির বিকাশের দিকে মনোনিবেশ করে যা সম্পূর্ণ তাপমাত্রা পরিসীমা -100℃ থেকে 2600℃ পর্যন্ত কভার করে।. এর পণ্যগুলির মধ্যে রয়েছে পরীক্ষামূলক বৈদ্যুতিক চুল্লি, ভ্যাকুয়াম বায়ুমণ্ডল চুল্লি, শিল্প ভাটা, এবং মাঝারি-ফ্রিকোয়েন্সি আনয়ন গরম করার সরঞ্জাম. প্রধান পণ্য বক্স furnaces অন্তর্ভুক্ত, নল চুল্লি, উত্তোলন চুল্লি, pusher kilns, বগি চুল্লি, ঘূর্ণমান ভাটা, টানেল ভাটা, এবং বিভিন্ন বিশেষ মাঝারি ফ্রিকোয়েন্সি চুল্লি.
কোম্পানি প্রযুক্তিগত উদ্ভাবন মেনে চলে এবং ISO9001 এবং EU CE সার্টিফিকেশন পাস করেছে. এর মালিক 21 নিবন্ধিত ট্রেডমার্ক, 29 পেটেন্ট, এবং 27 সফ্টওয়্যার কপিরাইট.
পেমেন্ট পদ্ধতি
টিটি
চালান পদ্ধতি
বৈদ্যুতিক চুল্লিটি প্যাকেজ করা হয় বৈদ্যুতিক চুল্লিটি তিনটি স্তরে প্যাকেজ করা হয়: প্রথমে ফেনা কাগজে মোড়ানো, তারপর প্লাস্টিকের ফিল্মে মোড়ানো, and finally packed in a wooden crat.
প্রায়শই জিজ্ঞাসিত প্রশ্নাবলী (FAQ)
- Will the product shed slag or generate dust at high temperatures?
The product uses high-purity fiber raw materials, ensuring structural stability at high temperatures. It will not shed slag, generate dust, or crack, ensuring furnace cleanliness and preventing contamination of heated materials.
- What are the options for heating elements? How should they be arranged?
Low-temperature furnaces (≤1200℃) use resistance wire (iron-chromium-aluminum/nickel-chromium) or silicon carbide rods; ultra-high-temperature furnaces (1300~1700℃) use silicon carbide or silicon molybdenum rods. Resistance wires can be arranged in a zigzag, spiral, or W/Z/O pattern.
- What are the installation methods for resistance wires? What are their characteristics?
Mainly include fully embedded (উচ্চ তাপ দক্ষতা), slightly exposed (good radiative heat dissipation), exposed (highest thermal radiation efficiency), and slotted (combining protection and heat dissipation). Specific selection can be determined based on furnace size and process requirements.
- What is the product’s heating rate?
Due to the low heat capacity of fiber materials, the heating rate is much faster than that of traditional heavy-duty furnaces. A 1000℃ furnace can heat from room temperature to 1000℃ in approximately 30 minutes, and a 1700℃ furnace to 1700℃ takes less than 90 minutes.
- Does the product support customization based on provided drawings?
হ্যাঁ. Our company is a reputable manufacturer with many years of processing experience and a professional technical team. We can customize box-type furnaces, tube-type furnaces, and various electric heating plates. Customization based on provided drawings or samples is welcome.
