Luoyang Anjing Intelligence Equipment является мировым лидером в производстве высокотемпературных электрических печей.
Электрическая печь из керамического волокна
ПАРАМЕТРЫ ПРОДУКТА
Описание
Electrothermal Ceramic Fiber Furnace Chamber
An electrothermal ceramic fiber furnace chamber is a heating element product that integrates heating elements (resistance wire, silicon carbide rod, or silicon molybdenum rod) with ceramic fiber material. The product uses high-purity aluminosilicate ceramic fiber or alumina fiber as the matrix, and the heating element is embedded or buried within the fiber through a vacuum forming process, forming a fibrous electrothermal body that integrates heating and insulation.
This product features lightweight, rapid heating, uniform furnace temperature, and high energy efficiency, and has gradually replaced traditional heavy refractory furnace chambers, becoming an ideal core component for high-temperature electric furnaces. Our company is a reputable manufacturer with many years of processing experience and a professional technical team. We can customize box-type furnace chambers, tube-type furnace chambers, and various electric heating plates. Custom orders based on drawings or samples are welcome.
Особенности продукта
- Rapid Heating and High Thermal Efficiency
The fiber material has low heat capacity and low heat storage, resulting in a much faster heating rate than traditional heavy-duty furnaces. A 1000℃ furnace can be heated from room temperature to 1000℃ in approximately 30 минуты, significantly reducing process waiting time.
- Uniform Furnace Temperature and Precise Temperature Control
The fiber furnace has low thermal conductivity and good insulation performance, resulting in a uniform temperature field within the furnace. Combined with a precision temperature control system, temperature control accuracy can reach ±1℃.
- Lightweight and Significantly Energy-Saving
The fiber furnace has low density and is lightweight (a 6-liter furnace weighs only about 50 кг), significantly reducing equipment load compared to traditional refractory brick furnaces. Energy savings can reach 20-50%, significantly reducing operating costs.
- Low Thermal Conductivity and Excellent Insulation Performance
The low thermal conductivity (approximately 0.16 W/(m·K) at 1000℃) provides significant thermal insulation. When heated to 1000℃, the furnace surface temperature is only about 50℃, far exceeding the national standard (100℃).
- No slag shedding, no dust, без растрескивания
Using high-purity fiber raw materials, the structure remains stable at high temperatures, preventing slag shedding, dust generation, and cracking, ensuring furnace cleanliness and preventing contamination of heated materials.
- Customizable and flexible
Supports personalized customization of box-type furnaces, tube-type furnaces, and various electric heating plates to meet the needs of different scenarios such as laboratories and industries.
| Item | Ceramic Fiber Chamber (Low-Temp Series) | Alumina Fiber Chamber (High-Temp Series) |
|---|---|---|
| Material | Aluminosilicate ceramic fiber | Polycrystalline mullite fiber / Polycrystalline alumina fiber |
| Design Temperature | 200 ~ 1200℃ | 1300 ~ 1700℃ |
| Нагревательные элементы | Resistance wire (Fe-Cr-Al / Ni-Cr), SiC rods | SiC rods, MoSi₂ rods |
| Resistance Wire Arrangement | Zigzag / Spiral / W/Z/O type | Zigzag / Spiral |
| Forming Method | Fully embedded, slightly exposed, slotted, exposed | Inlaid, embedded |
| Bulk Density | 200 ~ 600 kg/m³ | 300 ~ 700 kg/m³ |
| Thermal Conductivity | ~0.16 W/(m·K) at 1000℃ | ~0.14 ~ 0.20 W/(m·K) at 1200℃ |
| Energy Saving Rate | — | Up to 20 ~ 50% |
| Технические характеристики | Customized per drawings | Customized per drawings |
| Standard Size Reference | 900 × 600 ×（30 ~ 130）mm | 900 × 600 ×（30 ~ 130）mm |
Области применения
- Experimental Electric Furnaces and Muffle Furnaces: Used in material sintering and heat treatment experiments in universities and research institutes.
- Industrial Heat Treatment Furnaces: Used for heat treatment processes such as annealing, закалка, and tempering of metallic materials.
- Ceramics and Building Materials Industry: Used for the lining of furnaces such as ceramic firing kilns, shuttle kilns, and tunnel kilns.
- Электроника и полупроводники: Used for precision temperature control processes such as sintering of electronic components and heating of photovoltaic silicon wafers.
- Powder Metallurgy and New Materials: Used for high-temperature processes such as reduction sintering of metal powders and synthesis of new materials.
Профиль компании
Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.
Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.
Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.
Способы оплаты
ТТ
Способы доставки
Электропечь упакована в три слоя. Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.
Часто задаваемые вопросы (Часто задаваемые вопросы)
- Will the product shed slag or generate dust at high temperatures?
The product uses high-purity fiber raw materials, ensuring structural stability at high temperatures. It will not shed slag, generate dust, or crack, ensuring furnace cleanliness and preventing contamination of heated materials.
- What are the options for heating elements? How should they be arranged?
Low-temperature furnaces (≤1200℃) use resistance wire (iron-chromium-aluminum/nickel-chromium) or silicon carbide rods; ultra-high-temperature furnaces (1300~1700℃) use silicon carbide or silicon molybdenum rods. Resistance wires can be arranged in a zigzag, spiral, or W/Z/O pattern.
- What are the installation methods for resistance wires? What are their characteristics?
Mainly include fully embedded (высокий тепловой КПД), slightly exposed (good radiative heat dissipation), exposed (highest thermal radiation efficiency), and slotted (combining protection and heat dissipation). Specific selection can be determined based on furnace size and process requirements.
- What is the product’s heating rate?
Due to the low heat capacity of fiber materials, the heating rate is much faster than that of traditional heavy-duty furnaces. A 1000℃ furnace can heat from room temperature to 1000℃ in approximately 30 минуты, and a 1700℃ furnace to 1700℃ takes less than 90 минуты.
- Does the product support customization based on provided drawings?
Да. Our company is a reputable manufacturer with many years of processing experience and a professional technical team. We can customize box-type furnaces, tube-type furnaces, and various electric heating plates. Customization based on provided drawings or samples is welcome.
