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Autobodenofen

Autobodenofen

The bogie Car Bottom Furnace is a high-temperature equipment suitable for large workpieces and heavy-duty conditions, and is widely used in heat treatment, Sintern, and industrial production. This equipment adopts a bogie-type loading structure.The trolley carrying the workpiece is pushed into or pulled out of the furnace through the track, which facilitates the loading and unloading of large or heavy materials.

This structure is particularly suitable for processes requiring frequent loading and unloading or handling of large workpieces, effectively improving production efficiency and reducing manual labor intensity. Car bottom furnaces are typically used in continuous or batch industrial production and are a typical example of industrial heating equipment.

Produktmerkmale (Autobodenofen)

  1. Electric Trolley for Easy Loading and Unloading of Large Workpieces

This car bottom furnace uses a bottom-mounted electric trolley to carry materials. The trolley moves along a track, ensuring smooth and reliable loading and unloading within the furnace chamber. The electric drive eliminates the need for manual pushing and pulling, making it particularly suitable for batch heat treatment of large and heavy workpieces. The trolley's load capacity can be customized to customer requirements.

  1. Sealed Furnace Door and Trolley to Prevent Heat Loss

A sealing mechanism is installed between the furnace door and the trolley. After the trolley enters the furnace, a lifting mechanism or a pressing device ensures that the trolley and the furnace door are tightly sealed, effectively preventing heat loss and atmosphere leakage.

  1. Single-Fuel and Double-Fuel Configurations

The single-fuel configuration is simple in structure and low in cost, suitable for small-batch or multi-variety production. The double-fuel configuration achieves continuous production through alternating loading and unloading, significantly reducing waiting time and suitable for high-volume, high-efficiency production.

  1. High-Quality Furnace Lining

Advantages include high temperature, geringe Wärmespeicherung, resistance to rapid heating and cooling, kein Knacken, no slag shedding, and excellent insulation. Energy saving is significantly improved compared to traditional bogie hearth furnaces, greatly reducing operating costs.

  1. Intelligent Control Panel with Comprehensive Functions

The control panel is equipped with an intelligent temperature regulator, power switch, main heating start/stop button, voltmeter, ammeter, computer interface, observation port, usw., providing a clear view of the system's operating status and intuitive, easy-to-use operation.

  1. Customizable Furnace Chamber Size

The furnace chamber size and structure can be customized according to workpiece dimensions and production requirements.

English Optional Function List
NameFunction IntroductionBemerkungenFunction Code
Temperature controllerStandard 50-segment heating curve; optional premium instrument (B)EitherAB
Touch screenChinese menu, storage of multiple heating process curves, historical curves and data reports (7-inch)One out of fourC
IoT interfaceElectric furnace RS485 communication interface to read/write real-time data such as start, Pause, stop, heating curve, allowable time, usw.D
Computer control software and hardwareComputer-controlled start, Pause, stop, heating curve setting/reading, parameter adjustment, usw. High reliability with display of measured value, set value, Ausgabewert, Segmentzeit, Segmentnummer, heating curve, power percentage curve. Heating curves can be stored, modified, and historical data can be saved long-term with selectable intervals (1s-1h).E
SPSSiemens PLC control (reads/writes start, Pause, stop, heating curve, time, temperature curve, atmosphere, flow, switch quantity, power supply, Leistung); open ports for data serial/parallel connection with upstream and downstream equipmentF
ViewportViewport on furnace door with high-temperature resistant quartz glassH
Air inletFloat flowmeter + manual valve; optional number, range, and gas medium of flowmetersEitherK
Digital mass flowmeter; optional number, range, and gas medium of flowmetersM
Exhaust portExhaust port, manual opening; DN30EitherT
Electric opening, automatically opens/closes at segment N according to heating curveP
Fully automatic intake and exhaustElectric exhaust and intake ports can be linked to heating curve segments for automatic opening/closing at any temperature segment; PLC-controlled (requires touch screen function)Y
Moving casterTwo universal wheels, two directional wheelsR
Rapid coolingFrequency converter + centrifugal fan for program-controlled coolingN
Swing-up doorElectric top-opening door + foot control panelS
Quick discharge rackRack (platform) made of high-temperature steel with wear-resistant heavy refractory bricks on top; cooperates with function S to quickly pull out high-temperature materials to the rack outside the furnace door after door opensICH
Multipoint temperature controlMulti-sided independent temperature control for higher temperature field uniformityX
Stirring fanMetal stirring fan (within 1050℃) - 4000; frequency converter - 1500-2000; PLC automatic start/customization with temperature segments - 4000Z
Separate control cabinetControl separated from furnace body; additional separate control cabinet (1600x600x400) and extended control cable (within 5m)Q
Regenerative hearthFurnace bottom sunk 50mm hollow, multi-point support with additional burning plate; cost increased by 5%W
Tail gas treatmentAdditional VOC tail gas treatment furnace 40m³/H; 80m³/hV
Corrosion-proof furnaceFurnace material resistant to acid, alkali, and hydrofluoric acid corrosionG
Heating element protectionHeating element with protection against powder pollution and volatile corrosionL
Clean furnaceFurnace interior protected with ceramics, high-temperature glass, high-temperature metal, usw. to prevent dust and volatilesJ

Anwendungsbereiche (Autobodenofen)

  • Refractory Materials: Suitable for high-temperature sintering of refractory bricks, refractory castables, ceramic fiber products, magnesia-carbon bricks, and other refractory materials.
  • Large Ceramic Products: Suitable for sintering large ceramic insulators, ceramic rollers, ceramic pipes, ceramic crucibles, and other products.
  • Metal Casting Heat Treatment: Geeignet zum Glühen, normalizing, tempering, and stress-relief annealing of large cast steel, cast iron, and ductile iron parts. A uniform temperature field ensures a homogeneous internal structure in large castings and eliminates casting stress.
  • Mold Heat Treatment: Suitable for quenching, tempering, and annealing of large molds.
  • Stress-Relief Annealing of Metal Structural Parts: Suitable for stress-relief annealing of large welded structural parts, pressure vessels, and ship components. Eliminates residual welding stress and prevents deformation and cracking.
  • Mechanical Parts Heat Treatment: Suitable for normalizing, Glühen, and quenching and tempering of large gears, shafts, flanges, and other mechanical parts.
  • Universities and research institutes: Suitable for experimental teaching and research projects in materials science and engineering, Metallurgietechnik, mechanical engineering, and related fields.
  • Industrial and mining enterprises: Applicable to mass production, process verification, and quality inspection scenarios.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

The electric bottom-loading furnace is packaged in three layers: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Häufig gestellte Fragen (FAQ)

  1. What is a Car Bottom Furnace?

A car bottom furnace is a large industrial electric furnace with an electrically or manually movable trolley at the bottom. The trolley can be pulled out of the furnace for easy placement and removal of heavy workpieces during loading and unloading.

  1. Can it be customized?

Customization is available based on the user's process, including furnace size, maximale Temperatur, heating element type, atmosphere system, and degree of automation in loading and unloading.

  1. How heavy can it burn?

Customization is available from several hundred kilograms to tens of tons.

  1. What is the maximum temperature?

Depending on the heating element, temperatures range from 650℃ to 1700℃.

  1. Is loading convenient?

Ja, it is. The trolley is pulled out, and a crane or forklift can directly load materials without having to bend over and crawl into the furnace.