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Four inférieur de voiture

Four inférieur de voiture

The bogie Car Bottom Furnace is a high-temperature equipment suitable for large workpieces and heavy-duty conditions, and is widely used in heat treatment, frittage, and industrial production. This equipment adopts a bogie-type loading structure.The trolley carrying the workpiece is pushed into or pulled out of the furnace through the track, which facilitates the loading and unloading of large or heavy materials.

This structure is particularly suitable for processes requiring frequent loading and unloading or handling of large workpieces, effectively improving production efficiency and reducing manual labor intensity. Car bottom furnaces are typically used in continuous or batch industrial production and are a typical example of industrial heating equipment.

Caractéristiques du produit (Four inférieur de voiture)

  1. Electric Trolley for Easy Loading and Unloading of Large Workpieces

This car bottom furnace uses a bottom-mounted electric trolley to carry materials. The trolley moves along a track, ensuring smooth and reliable loading and unloading within the furnace chamber. The electric drive eliminates the need for manual pushing and pulling, making it particularly suitable for batch heat treatment of large and heavy workpieces. The trolley's load capacity can be customized to customer requirements.

  1. Sealed Furnace Door and Trolley to Prevent Heat Loss

A sealing mechanism is installed between the furnace door and the trolley. After the trolley enters the furnace, a lifting mechanism or a pressing device ensures that the trolley and the furnace door are tightly sealed, effectively preventing heat loss and atmosphere leakage.

  1. Single-Fuel and Double-Fuel Configurations

The single-fuel configuration is simple in structure and low in cost, suitable for small-batch or multi-variety production. The double-fuel configuration achieves continuous production through alternating loading and unloading, significantly reducing waiting time and suitable for high-volume, high-efficiency production.

  1. Revêtement de four de haute qualité

Advantages include high temperature, faible stockage de chaleur, resistance to rapid heating and cooling, no cracking, no slag shedding, and excellent insulation. Energy saving is significantly improved compared to traditional bogie hearth furnaces, greatly reducing operating costs.

  1. Intelligent Control Panel with Comprehensive Functions

The control panel is equipped with an intelligent temperature regulator, power switch, main heating start/stop button, voltmeter, ammeter, computer interface, observation port, etc., providing a clear view of the system's operating status and intuitive, easy-to-use operation.

  1. Customizable Furnace Chamber Size

The furnace chamber size and structure can be customized according to workpiece dimensions and production requirements.

English Optional Function List
NomFunction IntroductionRemarksFunction Code
Temperature controllerCourbe de chauffe standard à 50 segments; optional premium instrument (B)SoitAB
Touch screenmenu chinois, stockage de plusieurs courbes de processus de chauffage, courbes historiques et rapports de données (7-pouce)Un sur quatreC
IoT interfaceElectric furnace RS485 communication interface to read/write real-time data such as start, pause, arrêt, courbe de chauffe, temps autorisé, etc..D
Computer control software and hardwareComputer-controlled start, pause, arrêt, réglage/lecture de la courbe de chauffe, parameter adjustment, etc.. High reliability with display of measured value, valeur définie, valeur de sortie, temps de segment, numéro de segment, courbe de chauffe, courbe de pourcentage de puissance. Heating curves can be stored, modified, and historical data can be saved long-term with selectable intervals (1s-1h).E
APIContrôle PLC Siemens (reads/writes start, pause, arrêt, courbe de chauffe, temps, courbe de température, atmosphère, couler, switch quantity, alimentation, pouvoir); open ports for data serial/parallel connection with upstream and downstream equipmentF
FenêtreViewport on furnace door with high-temperature resistant quartz glassH
Air inletDébitmètre à flotteur + vanne manuelle; optional number, range, and gas medium of flowmetersSoitK
Digital mass flowmeter; optional number, range, and gas medium of flowmetersM.
Port d'échappementPort d'échappement, manual opening; DN30SoitT
Electric opening, automatically opens/closes at segment N according to heating curveP.
Fully automatic intake and exhaustElectric exhaust and intake ports can be linked to heating curve segments for automatic opening/closing at any temperature segment; PLC-controlled (requires touch screen function)Oui
Moving casterTwo universal wheels, two directional wheelsR.
Rapid coolingFrequency converter + centrifugal fan for program-controlled coolingN
Swing-up doorElectric top-opening door + panneau de commande au piedS
Quick discharge rackÉtagère (plate-forme) made of high-temperature steel with wear-resistant heavy refractory bricks on top; cooperates with function S to quickly pull out high-temperature materials to the rack outside the furnace door after door opensje
Multipoint temperature controlMulti-sided independent temperature control for higher temperature field uniformityX
Stirring fanVentilateur agitateur en métal (within 1050℃) - 4000; frequency converter - 1500-2000; Démarrage/personnalisation automatique du PLC avec segments de température - 4000Z
Separate control cabinetControl separated from furnace body; additional separate control cabinet (1600x600x400) and extended control cable (within 5m)Q
Regenerative hearthFurnace bottom sunk 50mm hollow, multi-point support with additional burning plate; coût augmenté de 5%W
Tail gas treatmentAdditional VOC tail gas treatment furnace 40m³/H; 80m³/heureV
Corrosion-proof furnaceFurnace material resistant to acid, alkali, and hydrofluoric acid corrosionG
Heating element protectionHeating element with protection against powder pollution and volatile corrosionL
Clean furnaceFurnace interior protected with ceramics, verre haute température, métal à haute température, etc.. pour éviter la poussière et les substances volatilesJ.

Domaines d'application (Four inférieur de voiture)

  • Matériaux réfractaires: Suitable for high-temperature sintering of refractory bricks, bétons réfractaires, ceramic fiber products, briques de magnésie-carbone, et autres matériaux réfractaires.
  • Large Ceramic Products: Suitable for sintering large ceramic insulators, ceramic rollers, ceramic pipes, ceramic crucibles, and other products.
  • Traitement thermique de coulée de métal: Suitable for annealing, normaliser, trempe, and stress-relief annealing of large cast steel, cast iron, and ductile iron parts. A uniform temperature field ensures a homogeneous internal structure in large castings and eliminates casting stress.
  • Traitement thermique des moules: Suitable for quenching, trempe, et recuit de grands moules.
  • Stress-Relief Annealing of Metal Structural Parts: Suitable for stress-relief annealing of large welded structural parts, pressure vessels, and ship components. Eliminates residual welding stress and prevents deformation and cracking.
  • Mechanical Parts Heat Treatment: Suitable for normalizing, recuit, and quenching and tempering of large gears, shafts, flanges, and other mechanical parts.
  • Universités et instituts de recherche: Suitable for experimental teaching and research projects in materials science and engineering, metallurgical engineering, mechanical engineering, et domaines connexes.
  • Industrial and mining enterprises: Applicable to mass production, process verification, and quality inspection scenarios.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

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Méthodes d'expédition

Le four électrique à chargement par le bas est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Foire aux questions (FAQ)

  1. What is a Car Bottom Furnace?

A car bottom furnace is a large industrial electric furnace with an electrically or manually movable trolley at the bottom. The trolley can be pulled out of the furnace for easy placement and removal of heavy workpieces during loading and unloading.

  1. Peut-il être personnalisé?

Customization is available based on the user's process, including furnace size, température maximale, heating element type, atmosphere system, and degree of automation in loading and unloading.

  1. How heavy can it burn?

Customization is available from several hundred kilograms to tens of tons.

  1. Quelle est la température maximale?

Depending on the heating element, temperatures range from 650℃ to 1700℃.

  1. Is loading convenient?

Oui, it is. The trolley is pulled out, and a crane or forklift can directly load materials without having to bend over and crawl into the furnace.