Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
Large Car Furnace
PARAMÈTRES DU PRODUIT
Description
Electric Bogie Cart Type High-Temperature Sintering Furnace | Large Heat Treatment Furnace Custom Manufacturer
The industrial bogie car furnace adopts an electric bogie loading and unloading design and an electric top-opening furnace door. The equipment supports customized loading capacities from 100kg to 10 tonnes. It features intelligent program temperature control, dual-circuit protection, remote communication, and multi-temperature zone control functions, which can meet various high-temperature process requirements from experimental research and development to industrial production.
Large Car Furnace Product Features
- High Load Capacity, Suitable for Heavy Workpieces
The loading platform’s load capacity can be customized from 100kg to 10 tonnes, meeting the batch heat treatment needs of everything from small to large heavy workpieces. Electric mechanical drive for loading and unloading ensures smooth and reliable operation.
- Electric Top-Opening Furnace Door for Convenient Operation
The furnace door and furnace chamber are integrated. The door opens electrically from the top, with controllable opening height and a locking device. Operation is convenient, safe, and reliable, avoiding the risk of burns from high temperatures.
- Multi-faceted Heating for Uniform Temperature
Heating elements are installed on both sides and the bottom (or both sides), forming a multi-faceted, three-dimensional heating field. Furnace temperature uniformity is ±1℃ (depending on furnace chamber size; larger furnace chambers can use multi-point control for better uniformity), temperature control accuracy is ±1℃, integrated circuit control eliminates overshoot. A dual temperature control design (surround temperature control + bottom temperature control) ensures uniform temperature distribution within the furnace chamber.
- Stepped cross-sealing for reliable sealing
The furnace opening and the charging platform are fitted with a stepped cross-sealing system. The refractory material has angles at both the top and bottom. The angle increases when the charging platform is opened and gradually decreases when it is closed, ensuring reliable sealing for long-term use.
| Parameter | 1000℃, 1200℃, 1400℃, 1600℃, 1700℃ |
|---|---|
| Alimentation CA | 380V |
| Heating Element Installation Location | Both sides and bottom OR both sides only |
| Précision du contrôle de la température | ±1 ℃ (contrôle des circuits intégrés, pas de dépassement) |
| Uniformité de la température du four | ±1 ℃ (en fonction de la taille de la chambre; multi-point control for larger chambers) |
| Taux de chauffage | Freely adjustable: max 40℃/min, min. 1 ℃/h |
| Élément chauffant | 1000℃, 1200℃: High-temperature alloy resistance wire OR silicon carbide rods 1400℃: Tiges de carbure de silicium 1600℃, 1700℃: Silicon molybdenum rods |
| Corps du four | usiné CNC, brillant, sol, mariné, phosphaté, enduit de poudre, cuit à haute température. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, facile à nettoyer |
| Structure du corps du four | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Coutume: 100Kg to 10 tonnes |
| Loading Platform Movement | Electric mechanical |
| Matériau réfractaire | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (bouche de four, bas) use lightweight hollow ball alumina plate: high service temperature, faible stockage de chaleur, résistance aux chocs thermiques, no cracking/spalling, bonne isolation (économie d'énergie >80% contre. vieux fourneaux) |
| Matériau isolant | Isolation à trois couches: high-alumina cotton, alumina blanket, panneau de fibres d'alumine (économie d'énergie >80% contre. vieux fourneaux) |
| Température de la coque du four | <45℃ pendant un fonctionnement continu à long terme |
| Protection | Integrated modular control unit, contrôle et protection à double boucle: overshoot, over/under regulation, thermocouple cassé, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, soft start, etc.. |
| Control | Commande de déclenchement du module à thyristors en boucle fermée, déclenchement par déphasage. Tension/courant/puissance de sortie réglables en continu avec des caractéristiques de tension/courant/puissance constantes. Boucle de courant (intérieur), boucle de tension (extérieur). Limits output current under surge/overcurrent to protect heating elements |
| Dual Temperature Control | Surrounding temperature control + bottom temperature control |
| Paramètres d'affichage | Température, numéro de segment, temps de segment, temps restant, puissance de sortie %, tension, actuel, etc.. |
| Boutons | Boutons importés, durée de vie >100,000 cycles, avec indicateurs LED |
| Réglage de la courbe de température | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, pas de dépassement/sous-dépassement, 30-contrôle du programme de segments, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Entrée multi-courbe | 30 segments (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485, distance up to 1000m. Computer control for start, pause, arrêt, curve setting/reading, paramétrage. Display: measured value, valeur définie, output, temps de segment, numéro de segment, courbe de chauffe, pouvoir % curve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
| Included Accessories | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
Large Car Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, carbure de silicium, and silicon nitride. High load-bearing capacity suitable for heavy-duty, large-size ceramic workpieces.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, briques de magnésie-carbone, and high-alumina bricks. 10-ton load capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normaliser, trempe, trempe, and other heat treatment processes for large metal parts, castings, pièces forgées, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Nouveau matériau R&D and Pilot Production: Applicable to process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science, metallurgical engineering and other majors in universities and research institutes.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Large Car Furnace Frequently Asked Questions (FAQ)
- What is the maximum size of the bogie hearth furnace?
Customization is available based on customer product dimensions, with loading capacities ranging from 100kg to over 10 tonnes.
- Can multi-temperature zone control be customized?
Oui. Large furnaces can be configured with independent temperature control systems for dual, triple, or even multiple temperature zones to improve furnace temperature uniformity.
- Does it support remote control?
Oui. The equipment comes standard with an RS485 communication interface, allowing connection to a computer or PLC system for remote control and data management.
- How is the temperature uniformity?
Standard furnace temperature uniformity can reach ±1℃ (depending on furnace size). Larger equipment can further optimize the temperature field through multi-point temperature control.
- Can an atmosphere protection system be customized?
Oui. Protective atmosphere systems such as nitrogen, argon, and hydrogen can be configured according to process requirements.
