Luoyang Anjing Intelligence Equipment er en global leder innen elektriske høytemperaturovner
Large Car Furnace
PRODUKTPARAMETRE
Beskrivelse
Electric Bogie Cart Type High-Temperature Sintering Furnace | Large Heat Treatment Furnace Custom Manufacturer
The industrial bogie car furnace adopts an electric bogie loading and unloading design and an electric top-opening furnace door. The equipment supports customized loading capacities from 100kg to 10 tons. It features intelligent program temperature control, dual-circuit protection, remote communication, and multi-temperature zone control functions, which can meet various high-temperature process requirements from experimental research and development to industrial production.
Large Car Furnace Product Features
- Høy lastekapasitet, Suitable for Heavy Workpieces
The loading platform’s load capacity can be customized from 100kg to 10 tons, meeting the batch heat treatment needs of everything from small to large heavy workpieces. Electric mechanical drive for loading and unloading ensures smooth and reliable operation.
- Electric Top-Opening Furnace Door for Convenient Operation
The furnace door and furnace chamber are integrated. The door opens electrically from the top, with controllable opening height and a locking device. Operation is convenient, safe, and reliable, avoiding the risk of burns from high temperatures.
- Multi-faceted Heating for Uniform Temperature
Heating elements are installed on both sides and the bottom (or both sides), forming a multi-faceted, three-dimensional heating field. Furnace temperature uniformity is ±1℃ (avhengig av ovnskammerstørrelse; larger furnace chambers can use multi-point control for better uniformity), temperature control accuracy is ±1℃, integrated circuit control eliminates overshoot. A dual temperature control design (surround temperature control + bottom temperature control) ensures uniform temperature distribution within the furnace chamber.
- Stepped cross-sealing for reliable sealing
The furnace opening and the charging platform are fitted with a stepped cross-sealing system. Det ildfaste materialet har vinkler både i topp og bunn. The angle increases when the charging platform is opened and gradually decreases when it is closed, ensuring reliable sealing for long-term use.
| Parameter | 1000℃, 1200℃, 1400℃, 1600℃, 1700℃ |
|---|---|
| Strømforsyning AC | 380V |
| Installasjonssted for varmeelement | Both sides and bottom OR both sides only |
| Temperaturkontrollnøyaktighet | ±1℃ (integrert kretskontroll, ingen overskridelse) |
| Enhet i ovnstemperatur | ±1℃ (depending on chamber size; multi-point control for larger chambers) |
| Oppvarmingshastighet | Fritt justerbar: maks 40 ℃/min, min. 1 ℃/t |
| Varmeelement | 1000℃, 1200℃: High-temperature alloy resistance wire OR silicon carbide rods 1400℃: Silicon carbide rods 1600℃, 1700℃: Silicon molybdenum rods |
| Ovnskropp | CNC maskinert, polert, bakke, syltet, fosfatert, pulverlakkert, høytemperatur bakt. Tofarget farge, estetisk utseende. Motstandsdyktig mot oksidasjon/syre/alkali/korrosjon/høy temperatur, lett å rengjøre |
| Ovns kroppsstruktur | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, forhindrer høytemperaturoksidasjon av varmeelementets ledende strimler |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Ildfast passform for ovnsmunn og plattform | Trinn-tverrforseglingsdesign med vinkler på begge ildfaste materialer; plattformens åpningsvinkel øker og reduseres gradvis når plattformen lukkes |
| Lasteplattformens lastekapasitet | Custom: 100Kg to 10 tons |
| Loading Platform Movement | Electric mechanical |
| Ildfast materiale | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: høy driftstemperatur, lav varmelagring, motstand mot termisk sjokk, ingen sprekker/flassing, god isolasjon (energisparing >80% vs. gamle ovner) |
| Isolasjonsmateriale | Three-layer insulation: høy-alumina bomull, alumina blanket, alumina fiberplate (energisparing >80% vs. gamle ovner) |
| Ovnsskaltemperatur | <45℃ under langsiktig kontinuerlig drift |
| Beskyttelse | Integrert modulær kontrollenhet, dual-loop kontroll og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, myk start, osv. |
| Kontroll | Closed-loop thyristor module trigger control, faseskift utløsende. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Nåværende sløyfe (indre), spenningssløyfe (ytre). Begrenser utgangsstrømmen under overspenning/overstrøm for å beskytte varmeelementer |
| Dual Temperature Control | Surrounding temperature control + bottom temperature control |
| Vis parametre | Temperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt %, spenning, nåværende, osv. |
| Knapper | Importerte knapper, levetid >100,000 sykluser, med LED-indikatorer |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segmentprogramkontroll, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-kurveinngang | 30 segmenter (customizable to 50): 30(50) segmenter for 1 kurve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Kommunikasjonsgrensesnitt | RS485, distance up to 1000m. Computer control for start, pause, stoppe, curve setting/reading, parameter setting. Display: measured value, set value, output, segmenttid, segmentnummer, heating curve, power % kurve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
| Inkludert tilbehør | To varmeelementer, to sett med stangholdere, en smeltedigel tang, ett par høytemperaturhansker |
Large Car Furnace Application Areas
- Storskala Keramisk Sintring: Suitable for batch sintering of large ceramic products such as alumina, zirconia, silicon carbide, og silisiumnitrid. High load-bearing capacity suitable for heavy-duty, large-size ceramic workpieces.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. 10-ton load capacity meets the production needs of heavy-duty refractory materials.
- Metallisk materiale varmebehandling: Egnet for gløding, normalizing, temperering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Egnet for batch sintring av jernbaserte og kobberbaserte pulvermetallurgiprodukter. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Elektronisk keramikk og magnetiske materialer: Egnet for batch sintring av elektronisk funksjonell keramikk som piezoelektrisk keramikk, dielektrisk keramikk, og myke magnetiske ferritter.
- Nytt materiale R&D og pilotproduksjon: Gjelder for prosessforskning av nye materialer som komposittmaterialer og spesiallegeringer, samt eksperimentell undervisning og pilotproduksjon i materialvitenskap, metallurgisk ingeniørfag og andre hovedfag ved universiteter og forskningsinstitutter.
Bedriftsprofil
En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.
Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.
Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.
Betalingsmetoder
TT
Forsendelsesmetoder
Den elektriske ovnen er pakket i tre lag: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.
Large Car Furnace Frequently Asked Questions (FAQ)
- What is the maximum size of the bogie hearth furnace?
Customization is available based on customer product dimensions, with loading capacities ranging from 100kg to over 10 tons.
- Can multi-temperature zone control be customized?
Ja. Large furnaces can be configured with independent temperature control systems for dual, triple, or even multiple temperature zones to improve furnace temperature uniformity.
- Does it support remote control?
Ja. Utstyret leveres som standard med et RS485 kommunikasjonsgrensesnitt, allowing connection to a computer or PLC system for remote control and data management.
- How is the temperature uniformity?
Standard furnace temperature uniformity can reach ±1℃ (depending on furnace size). Larger equipment can further optimize the temperature field through multi-point temperature control.
- Can an atmosphere protection system be customized?
Ja. Protective atmosphere systems such as nitrogen, argon, and hydrogen can be configured according to process requirements.
