Luoyang Anjing Intelligence Equipment er en global leder innen elektriske høytemperaturovner
19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace
PRODUKTPARAMETRE
Beskrivelse
1200℃ Precision Energy-Saving Trolley High-Temperature Furnace
This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, and significant energy savings. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.
High-Temperature Furnace Product Features
- Nine Independent Temperature Control Units for Uniform Temperature Control
This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot.
- Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature
To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, middle, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.
- Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation
The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 tons.
- Multi-faceted heating for uniform temperature
The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.
- Stepped cross-sealing for reliable sealing
The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.
| Parameter | 1200℃ |
|---|---|
| Common Operating Temperature | 1100℃ |
| Strømforsyning AC | 380V |
| Thermocouple Type | Type K thermocouple |
| Installasjonssted for varmeelement | Around and bottom |
| Temperaturkontrollnøyaktighet | ±1℃ (integrert kretskontroll, ingen overskridelse) |
| Hot Air Circulation | 4 high-temperature circulating fans installed at top (front, middle, back) for uniform temperature distribution. Common temperature: 950-1050℃. Fan material: 310S, water-cooled, variable frequency adjustable speed |
| Enhet i ovnstemperatur | ±5℃ (no-load) |
| Multi-Point Independent Control | 9 independent temperature control units: 6 on both sides, 1 at bottom, 1 at door, 1 at back wall |
| Oppvarmingshastighet | Fritt justerbar: max 20℃/min, min. 1 ℃/t |
| Varmeelement | High-temperature alloy resistance strip (molybdenum-containing, surface temperature up to 1380℃) |
| Ovnskropp | CNC maskinert, polert, bakke, syltet, fosfatert, pulverlakkert, høytemperatur bakt. Tofarget farge, estetisk utseende. Motstandsdyktig mot oksidasjon/syre/alkali/korrosjon/høy temperatur, lett å rengjøre |
| Ovns kroppsstruktur | Single-layer shell structure |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Ildfast passform for ovnsmunn og plattform | Trinn-tverrforseglingsdesign med vinkler på begge ildfaste materialer; plattformens åpningsvinkel øker og reduseres gradvis når plattformen lukkes |
| Lasteplattformens lastekapasitet | Custom: 10 tons |
| Loading Platform Movement | Variable frequency electric reducer |
| Ildfast materiale | Alumina fiber folded blocks: høy driftstemperatur, lav varmelagring, motstand mot termisk sjokk, ingen sprekker/flassing, god isolasjon |
| Isolasjonsmateriale | High-purity alumina fiber products (alumina content ≥52%) |
| Ovnsskaltemperatur | <45℃ under langsiktig kontinuerlig drift |
| Beskyttelse | Integrert modulær kontrollenhet, dual-loop kontroll og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, myk start, osv. |
| Kontroll | Closed-loop thyristor module trigger control, faseskift utløsende. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Nåværende sløyfe (indre), spenningssløyfe (ytre). Begrenser utgangsstrømmen under overspenning/overstrøm for å beskytte varmeelementer |
| Multi-Point Temperature Control | Front/middle/back temperature control + bottom temperature control |
| Vis parametre | Temperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt %, spenning, nåværende, osv. |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segmentprogramkontroll, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-kurveinngang | Customizable to 50-segment program control |
High-Temperature Furnace Application Areas
- Storskala Keramisk Sintring: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
- Metallisk materiale varmebehandling: Egnet for gløding, normalizing, temperering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Egnet for batch sintring av jernbaserte og kobberbaserte pulvermetallurgiprodukter. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Elektronisk keramikk og magnetiske materialer: Egnet for batch sintring av elektronisk funksjonell keramikk som piezoelektrisk keramikk, dielektrisk keramikk, og myke magnetiske ferritter.
- Universities and Research Institutes: Suitable for experimental teaching and pilot production in materials science, metallurgical engineering, and other related majors.
Bedriftsprofil
En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.
Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.
Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.
Betalingsmetoder
TT
Forsendelsesmetoder
Den elektriske ovnen er pakket i tre lag: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.
High-Temperature Furnace Frequently Asked Questions (FAQ)
- What is the biggest feature of this bogie hearth furnace?
The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.
- What is the maximum load capacity of the charging platform?
The standard design has a maximum load capacity of 10 tons, and larger loads can be customized.
- How does the furnace door open?
It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.
- Does it support automated control?
It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.
- Can the furnace chamber size be customized?
Customization is supported according to customer product size, production volume requirements, and process requirements.
