Luoyang Anjing Intelligence Equipment adalah pemimpin global dalam tungku listrik bersuhu tinggi
19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace
PARAMETER PRODUK
Keterangan
1200℃ Precision Energy-Saving Trolley High-Temperature Furnace
This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, and significant energy savings. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.
High-Temperature Furnace Product Features
- Nine Independent Temperature Control Units for Uniform Temperature Control
This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot.
- Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature
To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, middle, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.
- Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation
The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 ton.
- Multi-faceted heating for uniform temperature
The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.
- Stepped cross-sealing for reliable sealing
The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.
| Parameter | 1200℃ |
|---|---|
| Common Operating Temperature | 1100℃ |
| Power Supply AC | 380V |
| Thermocouple Type | Type K thermocouple |
| Lokasi Pemasangan Elemen Pemanas | Around and bottom |
| Akurasi Kontrol Suhu | ±1℃ (integrated circuit control, no overshoot) |
| Hot Air Circulation | 4 high-temperature circulating fans installed at top (front, middle, back) for uniform temperature distribution. Common temperature: 950-1050℃. Fan material: 310S, water-cooled, variable frequency adjustable speed |
| Furnace Temperature Uniformity | ±5℃ (no-load) |
| Multi-Point Independent Control | 9 independent temperature control units: 6 on both sides, 1 at bottom, 1 at door, 1 at back wall |
| Tingkat Pemanasan | Freely adjustable: max 20℃/min, min 1℃/h |
| Elemen Pemanas | High-temperature alloy resistance strip (molybdenum-containing, surface temperature up to 1380℃) |
| Furnace Body | CNC machined, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| Struktur Badan Tungku | Single-layer shell structure |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Custom: 10 ton |
| Loading Platform Movement | Variable frequency electric reducer |
| Bahan Tahan Api | Alumina fiber folded blocks: high service temperature, penyimpanan panas rendah, ketahanan guncangan termal, no cracking/spalling, isolasi yang baik |
| Bahan Isolasi | High-purity alumina fiber products (alumina content ≥52%) |
| Suhu Cangkang Tungku | <45℃ during long-term continuous operation |
| Protection | Unit kontrol modular terintegrasi, kontrol dan perlindungan loop ganda: melampaui, di atas/di bawah regulasi, termokopel rusak, kehilangan fase, tegangan lebih, arus lebih, melebihi suhu, umpan balik saat ini, awal yang lembut, dll.. |
| Kontrol | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Multi-Point Temperature Control | Front/middle/back temperature control + bottom temperature control |
| Display Parameters | Temperature, segment number, segment time, remaining time, output power %, voltase, saat ini, dll.. |
| Pengaturan Kurva Suhu | Pengontrol suhu cerdas mendukung penyesuaian PID/APID/MPT, self-tuning/self-learning, no overshoot/undershoot, 30-pengendalian program segmen, pemanasan/pendinginan jalan sewenang-wenang, programmable commands (jump/loop/run/pause/stop), program dapat dimodifikasi selama operasi, pemasangan kurva untuk kontrol yang mulus |
| Multi-Curve Input | Customizable to 50-segment program control |
High-Temperature Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, keramik dielektrik, and soft magnetic ferrites.
- Universities and Research Institutes: Suitable for experimental teaching and pilot production in materials science, metallurgical engineering, and other related majors.
Profil Perusahaan
Sebuah perusahaan profesional yang mengkhususkan diri dalam layanan teknologi perlakuan panas dan R&D, manufaktur, dan penjualan tungku listrik suhu tinggi.
Perusahaan ini berfokus pada pengembangan tungku listrik bersuhu tinggi yang mencakup kisaran suhu penuh -100℃ hingga 2600℃. Produknya meliputi tungku listrik eksperimental, tungku atmosfer vakum, tempat pembakaran industri, dan peralatan pemanas induksi frekuensi menengah. Produk utama meliputi tungku kotak, tungku tabung, tungku pengangkat, tungku pendorong, tungku bogie, tanur putar, terowongan kiln, dan berbagai tungku frekuensi menengah khusus.
Perusahaan menganut inovasi teknologi dan telah lulus sertifikasi ISO9001 dan EU CE. Itu memiliki 21 merek dagang terdaftar, 29 paten, Dan 27 hak cipta perangkat lunak.
Metode Pembayaran
TT
Metode Pengiriman
Tungku listrik dikemas dalam tiga lapisan: terlebih dahulu dibungkus dengan kertas busa, lalu dibungkus dengan plastik film, dan akhirnya dikemas dalam peti kayu.
High-Temperature Furnace Frequently Asked Questions (Pertanyaan Umum)
- What is the biggest feature of this bogie hearth furnace?
The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.
- What is the maximum load capacity of the charging platform?
The standard design has a maximum load capacity of 10 ton, and larger loads can be customized.
- How does the furnace door open?
It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.
- Does it support automated control?
It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.
- Can the furnace chamber size be customized?
Customization is supported according to customer product size, production volume requirements, and process requirements.
