Luoyang Anjing Intelligence Equipment adalah pemimpin global dalam tungku listrik bersuhu tinggi
1400°C Double-Fuel Bogie Car Furnace
PARAMETER PRODUK
Keterangan
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
Fitur Produk
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Large-Capacity Furnace Chamber, Suitable for Batch Production
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 ton, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
The heating elements are silicon carbide rods, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (depending on furnace chamber size), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Power Supply AC | 380V / Design Power 90KW |
| Chamber Dimensions | 2100×1000×800mm |
| Overall Dimensions | Length 2750 × Width 2000 × Height 1840mm |
| Lokasi Pemasangan Elemen Pemanas | Evenly distributed on both sides and bottom of the chamber |
| Akurasi Kontrol Suhu | ±1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | Within ±10℃ (depending on chamber size) |
| Tingkat Pemanasan | Freely adjustable: max 15℃/min, min 1℃/h |
| Elemen Pemanas | Silicon carbide rods, multi-sided heating |
| Exhaust | Exhaust port added at top of chamber |
| Furnace Body | CNC machined, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| Struktur Badan Tungku | Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, mencegah oksidasi suhu tinggi pada strip konduktif elemen pemanas |
| Door Opening Method | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Within 2 ton |
| Loading Platform Movement | Electric mechanical platform |
| Bahan Tahan Api | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, penyimpanan panas rendah, ketahanan guncangan termal, no cracking/spalling, isolasi yang baik (energy saving >80% vs. old furnaces) |
| Bahan Isolasi | Three-layer insulation: high-alumina cotton, alumina blanket, alumina fiberboard (energy saving >80% vs. old furnaces) |
| Suhu Cangkang Tungku | <45℃ during long-term continuous operation |
| Protection | Unit kontrol modular terintegrasi, kontrol dan perlindungan loop ganda: melampaui, di atas/di bawah regulasi, termokopel rusak, kehilangan fase, tegangan lebih, arus lebih, melebihi suhu, umpan balik saat ini, awal yang lembut, dll.. |
| Kontrol | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Temperature Control | One temperature control point (one thermocouple) |
| Display Parameters | Temperature, segment number, segment time, remaining time, output power %, voltase, saat ini, dll.. |
| Buttons | Imported buttons, service life >100,000 cycles, with LED indicators |
| Pengaturan Kurva Suhu | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-pengendalian program segmen, pemanasan/pendinginan jalan sewenang-wenang, programmable commands (jump/loop/run/pause/stop), program dapat dimodifikasi selama operasi, pemasangan kurva untuk kontrol yang mulus |
| Touch Screen | 7-inch true color touch screen |
| Multi-Curve Input | 30-pengendalian program segmen: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; beberapa kurva dapat dimasukkan secara bersamaan dan dipanggil secara sewenang-wenang |
Area Aplikasi
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, dan silikon karbida. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, keramik dielektrik, and soft magnetic ferrites.
- Bahan Baru R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Profil Perusahaan
Sebuah perusahaan profesional yang mengkhususkan diri dalam layanan teknologi perlakuan panas dan R&D, manufaktur, dan penjualan tungku listrik suhu tinggi.
Perusahaan ini berfokus pada pengembangan tungku listrik bersuhu tinggi yang mencakup kisaran suhu penuh -100℃ hingga 2600℃. Produknya meliputi tungku listrik eksperimental, tungku atmosfer vakum, tempat pembakaran industri, dan peralatan pemanas induksi frekuensi menengah. Produk utama meliputi tungku kotak, tungku tabung, tungku pengangkat, tungku pendorong, tungku bogie, tanur putar, terowongan kiln, dan berbagai tungku frekuensi menengah khusus.
Perusahaan menganut inovasi teknologi dan telah lulus sertifikasi ISO9001 dan EU CE. Itu memiliki 21 merek dagang terdaftar, 29 paten, Dan 27 hak cipta perangkat lunak.
Metode Pembayaran
TT
Metode Pengiriman
Tungku listrik dikemas dalam tiga lapisan: terlebih dahulu dibungkus dengan kertas busa, lalu dibungkus dengan plastik film, dan akhirnya dikemas dalam peti kayu.
Pertanyaan yang Sering Diajukan (Pertanyaan Umum)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 ton. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- What is the temperature control accuracy?
The equipment’s temperature control accuracy reaches ±1℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, power, and loading system is supported based on product size, production capacity requirements, and process requirements.
