Luoyang Anjing Intelligence Equipment is een wereldleider op het gebied van elektrische ovens voor hoge temperaturen
1400°C Double-Fuel Bogie Car Furnace
PRODUCTPARAMETERS
Beschrijving
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
Producteigenschappen
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Ovenkamer met grote capaciteit, Suitable for Batch Production
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 ton, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
The heating elements are silicon carbide rods, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (afhankelijk van de grootte van de ovenkamer), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Power Supply AC | 380V / Design Power 90KW |
| Kamerafmetingen | 2100×1000×800mm |
| Algemene afmetingen | Length 2750 × Width 2000 × Height 1840mm |
| Heating Element Installation Location | Evenly distributed on both sides and bottom of the chamber |
| Nauwkeurigheid van temperatuurregeling | ±1℃ (integrated circuit control, no overshoot) |
| Uniformiteit van de oventemperatuur | Within ±10℃ (afhankelijk van de kamergrootte) |
| Verwarmingssnelheid | Freely adjustable: max 15℃/min, min 1℃/h |
| Verwarmingselement | Silicon carbide rods, multi-sided heating |
| Uitlaat | Exhaust port added at top of chamber |
| Ovenlichaam | CNC-gefreesd, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| Structuur van het ovenlichaam | Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Deuropeningsmethode | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Within 2 ton |
| Loading Platform Movement | Electric mechanical platform |
| Vuurvast materiaal | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, onderkant) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation (energy saving >80% vs. old furnaces) |
| Isolatiemateriaal | Three-layer insulation: katoen met hoog aluminiumoxidegehalte, aluminiumoxide deken, alumina fiberboard (energy saving >80% vs. old furnaces) |
| Ovenschaaltemperatuur | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, kapot thermokoppel, fase verlies, overspanning, overstroom, te hoge temperatuur, huidige feedback, soft start, enz. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Temperature Control | One temperature control point (one thermocouple) |
| Display Parameters | Temperatuur, segmentnummer, segment tijd, resterende tijd, output power %, spanning, huidig, enz. |
| Buttons | Imported buttons, service life >100,000 cycli, met LED-indicatoren |
| Temperature Curve Setting | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Touch Screen | 7-inch true color touch screen |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
Toepassingsgebieden
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, en siliciumcarbide. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Geschikt voor gloeien, normaliseren, temperen, uitdoven, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Nieuw materiaal R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Bedrijfsprofiel
Een professionele onderneming gespecialiseerd in diensten op het gebied van warmtebehandelingstechnologie en de R&D, productie, en verkoop van elektrische ovens voor hoge temperaturen.
Het bedrijf richt zich op de ontwikkeling van elektrische ovens voor hoge temperaturen die een volledig temperatuurbereik van -100℃ tot 2600℃ bestrijken.. Tot de producten behoren experimentele elektrische ovens, ovens met vacuümatmosfeer, industriële ovens, en middenfrequente inductieverwarmingsapparatuur. De belangrijkste producten zijn onder meer doosovens, buis ovens, hijsovens, duwovens, draaistelovens, roterende ovens, tunnelovens, en diverse gespecialiseerde middenfrequentieovens.
Het bedrijf houdt zich aan technologische innovatie en is geslaagd voor de ISO9001- en EU CE-certificeringen. Het bezit 21 geregistreerde handelsmerken, 29 patenten, En 27 software-auteursrechten.
Betaalmethoden
TT
Verzendmethoden
De elektrische oven is verpakt in drie lagen: eerst verpakt in schuimpapier, vervolgens verpakt in plasticfolie, en ten slotte verpakt in een houten kist.
Veelgestelde vragen (Veelgestelde vragen)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 ton. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- Wat is de nauwkeurigheid van de temperatuurregeling?
The equipment’s temperature control accuracy reaches ±1℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, stroom, and loading system is supported based on product size, production capacity requirements, and process requirements.
