Luoyang Anjing Intelligence Equipment er en global leder innen elektriske høytemperaturovner
1400°C Double-Fuel Bogie Car Furnace
PRODUKTPARAMETRE
Beskrivelse
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
Produktfunksjoner
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Large-Capacity Furnace Chamber, Egnet for batchproduksjon
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 tons, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
The heating elements are silicon carbide rods, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (avhengig av ovnskammerstørrelse), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Strømforsyning AC | 380V / Design Power 90KW |
| Kammerdimensjoner | 2100×1000×800mm |
| Overall Dimensions | Length 2750 × Width 2000 × Height 1840mm |
| Installasjonssted for varmeelement | Evenly distributed on both sides and bottom of the chamber |
| Temperaturkontrollnøyaktighet | ±1℃ (integrert kretskontroll, ingen overskridelse) |
| Enhet i ovnstemperatur | Within ±10℃ (depending on chamber size) |
| Oppvarmingshastighet | Fritt justerbar: max 15℃/min, min. 1 ℃/t |
| Varmeelement | Silicon carbide rods, multi-sided heating |
| Exhaust | Exhaust port added at top of chamber |
| Ovnskropp | CNC maskinert, polert, bakke, syltet, fosfatert, pulverlakkert, høytemperatur bakt. Tofarget farge, estetisk utseende. Motstandsdyktig mot oksidasjon/syre/alkali/korrosjon/høy temperatur, lett å rengjøre |
| Ovns kroppsstruktur | Avansert luftkjølt dobbeltlagsstruktur med effektive luftkjølte ledeplater for generell sirkulasjon av kald luft, forhindrer høytemperaturoksidasjon av varmeelementets ledende strimler |
| Door Opening Method | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Ildfast passform for ovnsmunn og plattform | Trinn-tverrforseglingsdesign med vinkler på begge ildfaste materialer; plattformens åpningsvinkel øker og reduseres gradvis når plattformen lukkes |
| Lasteplattformens lastekapasitet | Within 2 tons |
| Loading Platform Movement | Electric mechanical platform |
| Ildfast materiale | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: høy driftstemperatur, lav varmelagring, motstand mot termisk sjokk, ingen sprekker/flassing, god isolasjon (energisparing >80% vs. gamle ovner) |
| Isolasjonsmateriale | Three-layer insulation: høy-alumina bomull, alumina blanket, alumina fiberplate (energisparing >80% vs. gamle ovner) |
| Ovnsskaltemperatur | <45℃ under langsiktig kontinuerlig drift |
| Beskyttelse | Integrert modulær kontrollenhet, dual-loop kontroll og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, myk start, osv. |
| Kontroll | Closed-loop thyristor module trigger control, faseskift utløsende. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Nåværende sløyfe (indre), spenningssløyfe (ytre). Begrenser utgangsstrømmen under overspenning/overstrøm for å beskytte varmeelementer |
| Temperature Control | One temperature control point (one thermocouple) |
| Vis parametre | Temperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt %, spenning, nåværende, osv. |
| Knapper | Importerte knapper, levetid >100,000 sykluser, med LED-indikatorer |
| Temperature Curve Setting | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segmentprogramkontroll, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Touch Screen | 7-inch true color touch screen |
| Multi-kurveinngang | 30-segmentprogramkontroll: 30 segmenter for 1 kurve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
Bruksområder
- Storskala Keramisk Sintring: Suitable for batch sintering of large ceramic products such as alumina, zirconia, and silicon carbide. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Metallisk materiale varmebehandling: Egnet for gløding, normalizing, temperering, quenching, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Egnet for batch sintring av jernbaserte og kobberbaserte pulvermetallurgiprodukter. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Elektronisk keramikk og magnetiske materialer: Egnet for batch sintring av elektronisk funksjonell keramikk som piezoelektrisk keramikk, dielektrisk keramikk, og myke magnetiske ferritter.
- Nytt materiale R&D og pilotproduksjon: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Bedriftsprofil
En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.
Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.
Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.
Betalingsmetoder
TT
Forsendelsesmetoder
Den elektriske ovnen er pakket i tre lag: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.
Ofte stilte spørsmål (FAQ)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 tons. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- Hva er temperaturkontrollnøyaktigheten?
Utstyrets temperaturkontrollnøyaktighet når ±1℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, power, and loading system is supported based on product size, production capacity requirements, and process requirements.
