लुओयांग अंजिंग इंटेलिजेंस इक्विपमेंट उच्च तापमान वाली इलेक्ट्रिक भट्टियों में वैश्विक नेता हैं
1400°C Double-Fuel Bogie Car Furnace
उत्पाद पैरामीटर
विवरण
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
उत्पाद की विशेषताएँ
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Large-Capacity Furnace Chamber, Suitable for Batch Production
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 tons, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
The heating elements are silicon carbide rods, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (depending on furnace chamber size), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Power Supply AC | 380वी / Design Power 90KW |
| चैम्बर आयाम | 2100×1000×800mm |
| कुल मिलाकर आयाम | लंबाई 2750 × चौड़ाई 2000 × Height 1840mm |
| Heating Element Installation Location | Evenly distributed on both sides and bottom of the chamber |
| तापमान नियंत्रण सटीकता | ±1℃ (एकीकृत सर्किट नियंत्रण, कोई ओवरशूट नहीं) |
| Furnace Temperature Uniformity | Within ±10℃ (चैम्बर आकार पर निर्भर करता है) |
| तापन दर | Freely adjustable: max 15℃/min, min 1℃/h |
| Heating Element | Silicon carbide rods, multi-sided heating |
| Exhaust | Exhaust port added at top of chamber |
| Furnace Body | सीएनसी मशीनीकृत, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| भट्टी की शारीरिक संरचना | Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Door Opening Method | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Within 2 tons |
| Loading Platform Movement | Electric mechanical platform |
| आग रोक सामग्री | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, तल) use lightweight hollow ball alumina plate: high service temperature, कम ताप भंडारण, थर्मल शॉक प्रतिरोध, no cracking/spalling, good insulation (energy saving >80% vs. old furnaces) |
| इन्सुलेशन सामग्री | तीन-परत इन्सुलेशन: high-alumina cotton, alumina blanket, alumina fiberboard (energy saving >80% vs. old furnaces) |
| फर्नेस शैल तापमान | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, चरण हानि, ओवरवोल्टेज, अतिवर्तमान, तापमान से अधिक, वर्तमान प्रतिक्रिया, soft start, वगैरह. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Temperature Control | One temperature control point (one thermocouple) |
| Display Parameters | तापमान, खंड संख्या, खंड समय, शेष समय, output power %, वोल्टेज, मौजूदा, वगैरह. |
| Buttons | Imported buttons, सेवा जीवन >100,000 चक्र, with LED indicators |
| Temperature Curve Setting | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Touch Screen | 7-inch true color touch screen |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 वक्र, 14 segments each for 2 घटता, 9 segments each for 3 घटता, 5 segments each for 5 घटता; multiple curves can be input simultaneously and called arbitrarily |
अनुप्रयोग क्षेत्र
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, and silicon carbide. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, ढांकता हुआ चीनी मिट्टी की चीज़ें, and soft magnetic ferrites.
- New Material R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
कंपनी प्रोफाइल
ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.
कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.
कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.
भुगतान के तरीके
टीटी
शिपमेंट के तरीके
विद्युत भट्ठी को तीन परतों में पैक किया गया है: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.
अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 tons. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- What is the temperature control accuracy?
The equipment’s temperature control accuracy reaches ±1℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, शक्ति, and loading system is supported based on product size, production capacity requirements, and process requirements.
