पुशर प्लेट भट्ठा

पुशर प्लेट भट्ठा

A pusher plate kiln is a continuous high-temperature furnace that uses a pusher mechanism to rhythmically advance the material-carrying plates, achieving continuous heating and sintering processes.

This equipment is suitable for production scenarios requiring high output and process stability. The furnace employs a zoned heating method, allowing materials to complete preheating, sintering, and cooling processes in different temperature zones, ensuring product consistency.

उत्पाद की विशेषताएँ (पुशर प्लेट भट्ठा)

1. Continuous Production, High Efficiency

Utilizing a hydraulic or mechanical pusher plate mechanism, the material-loaded pusher plate is continuously or intermittently pushed into the furnace, enabling large-scale continuous production. Suitable for large-scale production, with high equipment utilization and low energy consumption.

2. Multi-Zone Independent Temperature Control, Precise Temperature Curves

The furnace body is divided into a feeding section, preheating section, sintering section, cooling section, and discharging section. Each temperature zone has independent temperature control, allowing for precise adjustment of heating, पकड़े, and cooling curves to meet the requirements of complex sintering processes.

3. Adjustable Pusher Plate Speed, Controllable Residence Time

The pusher plate speed is infinitely adjustable, allowing for flexible adjustment of the material's residence time in the furnace according to material characteristics and process requirements, ensuring consistent sintering quality.

4. Multiple Atmosphere Options

Can be configured with multiple atmospheres such as air, नाइट्रोजन, हाइड्रोजन, आर्गन, and decomposed ammonia to meet the sintering, reduction, and oxidation process requirements of different materials. The furnace body has an atmosphere sealing structure to ensure a stable atmosphere inside the furnace.

5. Pusher plate material is optional and suitable for different materials

The pusher plate material can be selected from corundum, mullite, silicon carbide or metal pusher plates according to the sintering temperature and material characteristics. It is resistant to high temperature, corrosion and has good thermal stability.

अनुप्रयोग क्षेत्र (पुशर प्लेट भट्ठा)

• Advanced Ceramic Sintering: High-performance ceramics such as alumina, zirconium oxide, silicon nitride, silicon carbide, and aluminum nitride can all be used for continuous batch sintering.
• Electronic Ceramics: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, ढांकता हुआ चीनी मिट्टी की चीज़ें, PTC/NTC thermistors, and MLCCs. Precise temperature profiles and a stable atmosphere ensure the electrical performance of electronic ceramics.
• Magnetic Materials: Suitable for continuous sintering of magnetic materials such as soft magnetic ferrites, permanent magnetic ferrites, and neodymium iron boron. Uniform temperature field ensures consistent magnetic properties, making it the mainstream sintering equipment in the magnetic materials industry.
• Powder Metallurgy: Suitable for continuous sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation and improve product density and strength.
• Lithium Battery Materials: Suitable for sintering of positive electrode materials such as lithium iron phosphate, ternary materials, and lithium cobalt oxide, as well as the carbonization treatment of negative electrode materials. Nitrogen or argon gas can be introduced for protection to prevent material oxidation.
• Ceramic substrates: Suitable for batch sintering of alumina and aluminum nitride ceramic substrates. The width-direction temperature uniformity of the pusher furnace ensures the flatness and performance consistency of large-size substrates.
• Catalysts and supports: Suitable for continuous calcination and activation treatment of catalyst supports, molecular sieves, and other materials. Multi-temperature zone design meets the requirements of complex temperature profiles.
• Hard alloys: Suitable for continuous sintering of tungsten carbide-based hard alloy products. Hydrogen or a protective atmosphere can be introduced to ensure alloy density and hardness.

कंपनी प्रोफाइल

ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.

कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.

कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.

भुगतान के तरीके

टीटी

शिपमेंट के तरीके

The electric bottom-loading furnace is packaged in three layers: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, and finally packed in a wooden crat

अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)

1. What is a pusher furnace used for?

For large-scale continuous production. Materials are placed on pushers and hydraulically propelled through heating, पकड़े, and cooling zones sequentially.

2. How long is the furnace chamber?

Customized according to production volume, from a few meters to tens of meters.

3. What is the difference between a pusher furnace and a roller furnace?

A pusher furnace uses pushers to carry materials, suitable for small parts or powders; a roller furnace uses rollers for conveying, suitable for sheet or block materials.

4. Can it operate continuously?

हाँ. It can operate 24 hours a day without interruption, suitable for large-scale mass production.

5. Can it be customized to my process?

We can customize the effective furnace chamber dimensions (pusher width, heating zone length), number of temperature zones, maximum temperature, atmosphere type, pusher speed adjustment range, cooling section length, and automatic feeding and discharging systems according to the user's process.

पुशर प्लेट भट्ठा

A Pusher Plate Kiln high-temperature furnace used for continuous production. It mainly uses a pusher device to push a pusher plate carrying materials into the furnace at a certain rhythm to achieve continuous heating and sintering. This equipment is suitable for scenarios with stable process conditions and batch production. The furnace has clearly defined temperature zones, and the continuous process ensures product consistency. It is commonly used in the sintering processes of industries such as ceramics, electronic materials, and powder materials.

उत्पाद की विशेषताएँ (पुशर प्लेट भट्ठा)

1. Continuous Production, High Efficiency

This pusher plate kiln adopts a continuous production mode. Materials are placed on a pusher plate and pushed into the furnace sequentially by a pushing mechanism. After preheating, sintering, और ठंडा करना, they are automatically discharged. Unlike batch furnaces, there is no need for repeated heating and cooling, which greatly saves energy and time, making it suitable for large-scale, long-cycle continuous production.

2. Multi-zone independent temperature control, precise temperature curve

The furnace body is divided into a feeding section, preheating section, sintering section, cooling section, and discharging section. Each temperature zone has independent temperature control, and the temperature curve can be precisely adjusted. The preheating section slowly heats up, removing moisture and binders from the material; the sintering section reaches the maximum temperature to densify the material; the cooling section gradually cools down to prevent product cracking.

3. Hydraulic/mechanical pusher plate, smooth operation

The pusher plate mechanism is hydraulically or mechanically driven, with steplessly adjustable pusher speed, ensuring smooth and reliable operation. Uniform pushing force and tight contact between pusher plates prevent material tipping. The pusher plate mechanism is equipped with limit Equipped with protection and overload protection functions to ensure safe operation of the equipment. An automatic feeding and discharging system can be configured for fully automated production.

4. Multiple heating elements covering a wide temperature range

Heating elements are configured according to the highest temperature and arranged on both sides or above and below the furnace chamber to form a uniform heating field, ensuring consistent temperature across the width of the pusher plate.

5. Multiple atmosphere options to adapt to different processes

This pusher plate furnace can be configured with multiple atmosphere environments and is equipped with an atmosphere control system, flow meter, oxygen analyzer, दाबानुकूलित संवेदक, वगैरह।, to achieve precise atmosphere control.

6. Optional cooling system to adapt to different cooling requirements

Water-cooled or air-cooled cooling systems can be configured according to process requirements to control the cooling rate of the cooling section and prevent cracking of products due to excessively rapid cooling.

अनुप्रयोग क्षेत्र (पुशर प्लेट भट्ठा)

• Advanced Ceramics: Suitable for batch sintering of high-performance ceramics such as alumina, zirconium oxide, silicon nitride, silicon carbide, and aluminum nitride.
• Electronic Ceramics: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, ढांकता हुआ चीनी मिट्टी की चीज़ें, PTC/NTC thermistors, and MLCCs.
• Magnetic Materials: Suitable for sintering of magnetic materials such as soft magnetic ferrites, permanent magnetic ferrites, and neodymium iron boron. A uniform temperature field ensures consistent magnetic properties.
• Powder Metallurgy: Suitable for sintering iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation and improve product density and strength.
• Lithium Battery Materials: Suitable for sintering of positive electrode materials such as lithium iron phosphate, ternary materials, lithium cobalt oxide, and lithium manganese oxide, as well as graphitization treatment of negative electrode materials. Nitrogen or argon gas can be introduced for protection to prevent material oxidation.
• Catalysts: Suitable for calcination and activation treatment of catalyst supports. Continuous production mode is suitable for large-scale catalyst production.
• Ceramic substrates: Suitable for batch sintering of alumina and aluminum nitride ceramic substrates. The width-direction temperature uniformity of the pusher plate furnace ensures the flatness and performance consistency of large-size substrates.
• Universities and research institutes: Pilot-scale research in materials science and engineering, metallurgical engineering, and other related fields. The pusher plate furnace can serve as a transitional device from laboratory to industrial production.
• Industrial and mining enterprises: Suitable for large-scale continuous production. This pusher plate furnace is a core piece of equipment for large-scale production and is suitable for continuous three-shift operation.

कंपनी प्रोफाइल

ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.

कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.

कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.

भुगतान के तरीके

टीटी

शिपमेंट के तरीके

The electric bottom-loading furnace is packaged in three layers: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.

अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)

1. What is a Pusher Plate Kiln?

A pusher plate kiln is a continuous high-temperature sintering equipment. Using a hydraulic or mechanical thrust system, pusher plates loaded with material are sequentially pushed into the furnace chamber. After preheating, sintering, और ठंडा करना, the plates are automatically ejected.

2. What are the advantages compared to a box furnace?

Higher efficiency, capable of 24-hour continuous production, suitable for large-scale mass production. Box furnaces are for intermittent production.

3. How is the temperature uniformity? What is the maximum temperature it can handle?

Pusher plate kilns typically employ multi-zone independent temperature control. Each zone can be precisely set. Combined with a reasonable arrangement of heating elements and furnace structure, this ensures temperature uniformity along the pusher plate's path. Standard operating temperatures range from 600℃ to 1700℃. Heating elements are selected based on temperature, using high-temperature alloy resistance wire, silicon carbide rods, or silicon molybdenum rods.

4. Can it be customized?

The effective dimensions of the furnace chamber (pusher width, heating zone length), number of temperature zones, maximum temperature, atmosphere type, pusher speed adjustment range, cooling section length, and automatic feeding and discharging system can be customized according to user processes to meet different production volumes and process requirements.

5. How energy-efficient is it?

The pusher furnace operates on a continuous production line, with the furnace body in a state of thermal equilibrium. There is no energy loss due to heat dissipation during heating as in intermittent furnaces, resulting in high thermal efficiency. Combined with a full-fiber furnace lining and precise temperature control across multiple zones, it can save 30%-50% energy compared to intermittent furnaces, leading to lower overall long-term operating costs.