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वैक्यूम पिघलने वाली भट्टी

वैक्यूम पिघलने वाली भट्टी

A vacuum melting furnace is a high-end furnace used for melting metals in a vacuum or inert gas protected environment. By using the principle of medium-frequency electromagnetic induction (i.e., induction melting furnace) to heat and melt metals, oxidation, gas inclusions and impurity contamination can be effectively avoided, thereby obtaining high-purity metal materials.

This equipment is widely used in the preparation of high-end alloys, new materials, and special metals, significantly improving the quality and performance of materials. It is an important piece of equipment for research institutions and high-end manufacturing industries.

उत्पाद की विशेषताएँ (वैक्यूम पिघलने वाली भट्टी)

  1. Medium-frequency electromagnetic induction heating for uniform melting

This vacuum melting furnace utilizes the principle of medium-frequency electromagnetic induction to melt metal under vacuum or inert gas protection. Induction heating causes the metal to heat up itself, resulting in rapid melting, uniform temperature, and good alloy composition consistency.

  1. Vacuum and atmosphere protection options available

Melting can be performed in a vacuum environment, effectively removing gases and impurities from the metal; alternatively, inert gases such as nitrogen or argon can be introduced for protective melting to prevent metal oxidation. Suitable for melting highly reactive metals such as titanium alloys, high-temperature alloys, and special steels.

  1. High vacuum degree for degassing and impurity removal

Equipped with a high vacuum system, the vacuum degree can reach a high level, effectively removing gases such as hydrogen, ऑक्सीजन, and nitrogen, as well as volatile impurities, from the molten metal, improving metal purity and density.

  1. Rapid Melting, High Production Efficiency

Medium-frequency induction heating provides rapid temperature rise, significantly shortening the melting cycle compared to resistance heating furnaces, thus improving production efficiency and reducing energy consumption.

  1. Safe, Reliable, and Easy to Operate

Equipped with a full stainless steel vacuum chamber and an observation window for real-time monitoring of the melting status. The integrated control system features a user-friendly interface and multiple safety interlock protections.

  1. Customizable Capacity

Melting capacity can be customized according to user needs, ranging from a few kilograms at the laboratory level to hundreds of kilograms at the industrial level.

नमूनाCapacity (किग्रा)Frequency (हर्ट्ज)शक्ति (किलोवाट)वैक्यूम डिग्री (देहात)Water Consumption (t/h)
AJ-RLL-10103000606 × 10⁻³10
AJ-RLL-252525001206 × 10⁻³15
AJ-RLL-505020001606 × 10⁻³25
AJ-RLL-10010020002006 × 10⁻³30
AJ-RLL-20020010002006 × 10⁻³35
AJ-RLL-3003008002506 × 10⁻³40
AJ-RLL-5005008003506 × 10⁻³50
AJ-RLL-100010008004006 × 10⁻³70

अनुप्रयोग क्षेत्र (वैक्यूम पिघलने वाली भट्टी)

  • Special Alloy Melting: Suitable for vacuum melting and casting of special alloys such as titanium alloys, nickel-based superalloys, cobalt-based alloys, and precision alloys.
  • High-Purity Metal Preparation: Suitable for the purification and melting of precious metals and high-purity metals such as high-purity copper, high-purity aluminum, high-purity gold, and high-purity silver, removing impurities and improving purity.
  • Magnetic Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials such as neodymium iron boron and samarium cobalt, ensuring consistent magnetic properties.
  • Special Steel Smelting: Suitable for vacuum melting and refining of special steels such as mold steel, stainless steel, heat-resistant steel, and bearing steel, removing harmful gases and inclusions.
  • Master Alloy Preparation: Suitable for vacuum melting of casting master alloys, providing high-quality master alloy ingots for precision casting.
  • Precision Casting: Suitable for vacuum melting and precision casting of high-end castings such as aerospace blades, medical implants, and precision mechanical parts.
  • Electronic Materials: Suitable for vacuum melting and preparation of high-purity metal targets, bonding wires, evaporation materials, and other electronic materials.
  • Precious Metal Recovery: Suitable for vacuum melting, recovery, and purification of precious metals such as gold, silver, platinum, and palladium, reducing oxidation losses and increasing recovery rates.

कंपनी प्रोफाइल

ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.

कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.

कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.

भुगतान के तरीके

टीटी

शिपमेंट के तरीके

The electric bottom-loading furnace is packaged in three layers: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, and finally packed in a wooden crat.

अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)

  1. What is a Vacuum Melting Furnace?

It is a device for melting metals in a vacuum or protective atmosphere, effectively improving material purity.

  1. Why is vacuum melting necessary?

A vacuum environment can prevent metal oxidation and gas contamination, thereby improving the performance and quality of materials.

  1. What heating method is used?

It adopts medium-frequency induction heating, which has high heating efficiency and precise control.

  1. What is the melting capacity?

From a few kilograms to hundreds of kilograms, customized to your needs.

  1. Can it be cast?

हाँ. Equipped with a casting system, the melted metal is directly poured into molds.