真空溶解炉

A vacuum melting furnace is a high-end furnace used for melting metals in a vacuum or inert gas protected environment. By using the principle of medium-frequency electromagnetic induction (i.e., induction melting furnace) to heat and melt metals, oxidation, gas inclusions and impurity contamination can be effectively avoided, thereby obtaining high-purity metal materials.

This equipment is widely used in the preparation of high-end alloys, new materials, and special metals, significantly improving the quality and performance of materials. It is an important piece of equipment for research institutions and high-end manufacturing industries.

製品の特徴 (真空溶解炉)

Medium-frequency electromagnetic induction heating for uniform melting

This vacuum melting furnace utilizes the principle of medium-frequency electromagnetic induction to melt metal under vacuum or inert gas protection. Induction heating causes the metal to heat up itself, resulting in rapid melting, uniform temperature, and good alloy composition consistency.

Vacuum and atmosphere protection options available

Melting can be performed in a vacuum environment, effectively removing gases and impurities from the metal; alternatively, inert gases such as nitrogen or argon can be introduced for protective melting to prevent metal oxidation. Suitable for melting highly reactive metals such as titanium alloys, high-temperature alloys, and special steels.

High vacuum degree for degassing and impurity removal

Equipped with a high vacuum system, the vacuum degree can reach a high level, effectively removing gases such as hydrogen, oxygen, and nitrogen, as well as volatile impurities, from the molten metal, improving metal purity and density.

Rapid Melting, High Production Efficiency

Medium-frequency induction heating provides rapid temperature rise, significantly shortening the melting cycle compared to resistance heating furnaces, thus improving production efficiency and reducing energy consumption.

Safe, Reliable, and Easy to Operate

Equipped with a full stainless steel vacuum chamber and an observation window for real-time monitoring of the melting status. The integrated control system features a user-friendly interface and multiple safety interlock protections.

Customizable Capacity

Melting capacity can be customized according to user needs, ranging from a few kilograms at the laboratory level to hundreds of kilograms at the industrial level.

モデル	Capacity (kg)	Frequency (Hz)	力 (kW)	Vacuum Degree (Pa)	Water Consumption (t/h)
AJ-RLL-10	10	3000	60	6 × 10⁻³	10
AJ-RLL-25	25	2500	120	6 × 10⁻³	15
AJ-RLL-50	50	2000	160	6 × 10⁻³	25
AJ-RLL-100	100	2000	200	6 × 10⁻³	30
AJ-RLL-200	200	1000	200	6 × 10⁻³	35
AJ-RLL-300	300	800	250	6 × 10⁻³	40
AJ-RLL-500	500	800	350	6 × 10⁻³	50
AJ-RLL-1000	1000	800	400	6 × 10⁻³	70

応用分野 (真空溶解炉)

Special Alloy Melting: Suitable for vacuum melting and casting of special alloys such as titanium alloys, nickel-based superalloys, cobalt-based alloys, and precision alloys.
High-Purity Metal Preparation: Suitable for the purification and melting of precious metals and high-purity metals such as high-purity copper, high-purity aluminum, high-purity gold, and high-purity silver, removing impurities and improving purity.
Magnetic Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials such as neodymium iron boron and samarium cobalt, ensuring consistent magnetic properties.
Special Steel Smelting: Suitable for vacuum melting and refining of special steels such as mold steel, ステンレス鋼, heat-resistant steel, and bearing steel, removing harmful gases and inclusions.
Master Alloy Preparation: Suitable for vacuum melting of casting master alloys, providing high-quality master alloy ingots for precision casting.
Precision Casting: Suitable for vacuum melting and precision casting of high-end castings such as aerospace blades, medical implants, and precision mechanical parts.
Electronic Materials: Suitable for vacuum melting and preparation of high-purity metal targets, bonding wires, evaporation materials, and other electronic materials.
貴金属回収: Suitable for vacuum melting, recovery, and purification of precious metals such as gold, 銀, 白金, and palladium, reducing oxidation losses and increasing recovery rates.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.