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真空ピット炉

真空ピット炉

A vacuum pit furnace is used for heat treatment of long workpieces under vacuum or protective atmosphere conditions. It is suitable for shafts, tubes, and other workpieces requiring vertical loading.

The equipment features a vertical structure and a deep furnace chamber, facilitating vertical placement of workpieces. During operation, the vacuum pit furnace environment can be controlled by evacuation or the introduction of protective gas, thereby reducing oxidation and improving processing quality. It is suitable for heat treatment processes requiring high temperature uniformity and atmosphere control.

製品の特徴 (真空ピット炉)

  1. Deep Vertical Furnace Chamber

Features a deep, vertical vacuum pit furnace chamber structure, allowing for vertical loading of shafts, pipes, and long components, effectively preventing bending deformation caused by weight or thermal stress during horizontal heating.

  1. Saves Factory Space

Saving workshop floor space and optimizing workshop layout.

  1. Vacuum Sealing

Utilizes a high-quality vacuum sealing system, providing excellent vacuum pit furnace body sealing performance and supporting protective atmospheres such as argon, nitrogen, and hydrogen.

  1. Atmosphere Protection

Can be vacuumed and then purged with protective gas to achieve vacuum heat treatment or sintering, annealing, degreasing, and other processes under protected atmosphere, effectively preventing material oxidation.

  1. Shielding Plate for Enhanced Protection

Enhances mechanical protection and thermal convection, preventing direct contact between materials and heating elements, while optimizing the thermal field distribution within the furnace, improving temperature uniformity, and extending equipment lifespan.

名前Function introductionSelection NoteFunction code
Temperature ControllerStandard 50-segment heating curve, high-performance instrument (タイプB) available as an optionEitherAB
タッチスクリーンChinese menu, storage of multiple heating process curves, historical curves and data reports (7-inch)One out of fourC
IoT InterfaceRS485 communication interface for the furnace, enabling reading/writing of real-time data including furnace start, 一時停止, stop, heating curve, allowable time, 等.D
Computer Control Software and HardwareAllows computer control of furnace start, 一時停止, stop, heating curve setting/reading, parameter setting, 等. High reliability and easy operation. Displays measured value, set value, 出力値, セグメントタイム, セグメント番号, heating curve, power percentage curve. Supports storage of heating curves, modification of set values and common parameters, and filtering of historical curve/report recording time intervals (1s-1h) for long-term storage.E
PLCSiemens PLC control (supports reading/writing of furnace start, 一時停止, stop, heating curve, time, temperature curve, 雰囲気, flow, switch value, 電源, power). Open ports for data connection with upstream and downstream equipment.F
ViewportViewport designed on the furnace door, made of high-temperature resistant quartz glassH
Air InletFloat flowmeter + manual valve; flowmeter quantity, flow rate and gas medium are optionalEitherK
Air InletDigital display mass flowmeter; flowmeter quantity, flow rate and gas medium are optionalM
Exhaust PortExhaust port, manual operation; DN30EitherT
Exhaust PortElectric operation, automatically opens or closes at N segments according to the heating curveP
Fully Automatic Intake and ExhaustElectric exhaust and intake ports can be linked to heating curve segments to automatically open/close at any temperature stage, realized by PLC during the heating process (touch screen function required as a prerequisite)Y
Moving Casters2 universal casters and 2 fixed castersR
Rapid CoolingEquipped with inverter and centrifugal fan for programmable controlled coolingN
Swing-up DoorElectric swing-up door + foot control panelS
Quick Discharge Rack (Platform)Rack (platform) made of high-temperature steel, with wear-resistant heavy refractory bricks on the upper part. Used in conjunction with Function S to quickly pull high-temperature materials to the rack (platform) outside the furnace door after the door is opened.私
Multipoint Temperature ControlMulti-sided independent temperature control to achieve higher temperature field uniformityX
Stirring FanMetal stirring fan (≤1050℃) - 4000; Inverter - 1500-2000; PLC automatic start/customization with temperature segments - 4000Z
Separate Control CabinetControl system separated from the furnace body, with an additional independent control cabinet (1600×600×400) and extended control cable length (within 5 meters)Q
Regenerative HearthHearth recessed 50mm with hollow design, multi-point support with additional bearing plates, cost increased by 5%W
Tail Gas TreatmentAdditional VOC tail gas treatment furnace: 40m³/H; 80m³/hV
Corrosion-proof Furnace ChamberFurnace chamber material resistant to acid, alkali and hydrofluoric acid corrosionG
Heating Element ProtectionHeating element with protection against powder contamination and volatile corrosion, 等.L
Clean Furnace Chamber Furnace chamber protected by ceramic, high-temperature glass, high-temperature metal, etc., to prevent dust and volatiles, 等.J

応用分野 (真空ピット炉)

  • Alloy Annealing: Suitable for vacuum or atmosphere-protected annealing of long, strip-shaped metal parts such as stainless steel, titanium alloys, and high-temperature alloys.
  • Soft Magnetic Component Sintering: Suitable for vacuum sintering and atmosphere heat treatment of soft magnetic ferrite, amorphous, and nanocrystalline magnetic cores.
  • Vacuum Debinding of Ceramic Parts: Suitable for the thermal debinding (binder removal) of binders in ceramic green bodies. The vacuum environment facilitates the removal of binder volatiles, avoids residual carbonization, and improves the quality of ceramic products.
  • Metal Powder Densification: Suitable for vacuum sintering and densification of pressed metal powder compacts. A protective atmosphere can be introduced to improve sintering density and mechanical properties.
  • Long and Vertical Parts: Particularly suitable for the heat treatment of long shafts, long tubes, long screws, precision slender rods, and other vertical parts requiring strict temperature and atmosphere control, solving the problems of horizontal furnaces being unable to handle or prone to deformation.
  • Research Institutes and Laboratories: Suitable for experimental teaching and research projects in materials science, metallurgical engineering, powder metallurgy, and related fields. The equipment is compact, multifunctional, and suitable for small-batch, high-precision heat treatment.
  • Industrial Pilot Production and Specialized Production: Suitable for pilot production and specialized process verification of small-batch, high-value-added long components, providing a stable, clean, and controllable heat treatment environment.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

The electric bottom-loading furnace is packaged in three layers: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます

よくある質問 (よくある質問)

  1. How is the vacuum sealing performance?

Excellent, suitable for processes with strict atmosphere control.

  1. Is it easy to operate?

Vertical loading; materials are placed in from above using a lifting device, making it convenient and safe.

  1. How is the temperature uniformity? What is the maximum temperature that can be achieved?

The deep-well structure combined with multi-zone independent temperature control ensures consistent temperature along the entire height. The specific maximum temperature and number of temperature zones can be customized according to the user's process, meeting different needs from degreasing to high-temperature sintering.

  1. Is it safe to operate?

It has functions such as vacuum seal protection, over-temperature alarm, thermocouple breakage protection, overcurrent protection, and furnace cover opening interlock. The furnace shell temperature is controlled within a safe range, ensuring operator safety.

  1. Can it be customized?

The furnace diameter and depth, as well as the maximum temperature, number of temperature zones, atmosphere system, and automation control can be customized according to the workpiece size to meet the needs of laboratory research and development or small-batch production.