金属熱処理システムおよびコンポーネント

Metal Heat Treatment Systems and Components heat treatment solutions integrating induction heating, power control, automatic feeding, precise temperature measurement, and cooling systems. Based on induction heating technology, the system achieves fully automated control from heating and transfer to cooling, and is widely used in the quenching and heat treatment processes of metal parts.

Comprising an automatic feeding mechanism, infrared temperature measurement system, industrial cooling system, and heat exchange components, it can be flexibly configured according to different workpiece and process requirements, making it an important high-efficiency heat treatment furnace/system solution in modern intelligent manufacturing.

Metal Heat Treatment Systems and Components Product Features

Plate Heat Exchanger

Ingenious structure, circulating water cooling, high heat exchange efficiency. Uses pure water circulation, reducing scale buildup, and effectively recovers and reuses the exchanged heat, saving energy and protecting the environment.

Quenching Machine Tool

Structurally divided into vertical and horizontal types, it works with high-frequency, medium-frequency, and ultra-high-frequency power supplies to achieve PLC-controlled induction quenching processes. Commonly used for quenching and heat treatment of gears, shafts, and various mechanical parts.

Infrared Thermometer

Can be equipped on induction heating machines to achieve constant temperature maintenance and automatic temperature control for any time period. Non-contact temperature measurement, fast response, and precise temperature control.

Industrial Chiller (1-10HP)

Compatible with induction heating equipment of different power levels, closed-loop cooling, precise temperature control. Features multiple safety functions such as water shortage protection and over-temperature protection, ensuring reliable operation.

Fixtures for Irregularly Shaped Workpieces

Special fixture designs are available for irregularly shaped workpieces that are difficult to clamp and position. These fixtures provide convenient assistance in loading, conveying, and unloading, ensuring precise temperature and time control during the heating process.

Automatic Bar Feeding

Customized feeding equipment can be provided for round, square, and irregularly shaped bars. The uniform feeding cycle reduces workpiece wear and enables continuous cyclic processing.

Quenching Machine Structure	Vertical and horizontal types
Matching Power Supply	High frequency, medium frequency, ultra-audio frequency power supply
Control Method	Induction hardening process controlled by PLC program
Optional Equipment	Infrared thermometer; constant temperature holding on induction heater (automatic temperature control at any time period)
Cooling Equipment	1-10HP industrial chiller
Special-shaped Workpiece Fixture	Provides convenience for loading, conveying, and unloading; uniform feeding rhythm; suitable for special-shaped workpieces that are difficult to clamp and position
Bar Automatic Feeding	Customizable special feeding equipment for special-shaped parts; uniform rhythm; reduces workpiece wear; automatic feeding for continuous cycle processing
Plate Heat Exchanger	Pure water circulation reduces scale formation; clever structure with circulating water cooling; high heat exchange efficiency; the exchanged heat can be effectively utilized

Metal Heat Treatment Systems and Components Application Areas

Gear Hardening: Suitable for induction hardening of the tooth surfaces of various gears, improving tooth surface hardness and wear resistance.
Shaft Component Heat Treatment: Suitable for surface hardening and overall heat treatment of shaft components such as crankshafts, camshafts, half-shafts, and drive shafts.
Bar Stock Through-Heating Forging: Suitable for overall through-heat forging of round and square bars, enabling automated production when used with forging presses.
Irregular Shape Parts Heat Treatment: Suitable for induction heating and hardening of irregularly shaped workpieces that are difficult to clamp and position.
Automotive Parts Manufacturing: Suitable for forging heating, heat treatment, and hardening processes of automotive parts such as steering knuckles, ball joints, connecting rods, and universal joints.
Construction Machinery Parts: Suitable for heat treatment of large pins, gears, track plates, and other parts in construction machinery such as excavators and loaders.
Aerospace Components: Suitable for precision heat treatment of critical components such as aircraft landing gear components and engine blades.
Petrochemical pipelines: Suitable for preheating before welding, heat treatment after welding, and hot assembly operations of pipelines in the petrochemical industry.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.