ローラーハースキルン

Electric Heated Roller Hearth Kiln

The Roller Hearth Kiln is a high-efficiency continuous tunnel kiln. The equipment adopts a roller drive structure to achieve continuous feeding and discharging, resulting in significantly higher production efficiency and product consistency.The kiln body adopts a steel structure assembly design, combined with high-performance refractory insulation materials, providing excellent energy-saving effects and stable temperature control.

製品の特徴 (ローラーハースキルン)

Roller Drive, Continuous and Efficient Production

This electrically heated roller kiln is a roller tunnel kiln that uses a roller drive system. The material is placed on rollers and moved forward by the continuous rotation of the rollers, making it suitable for large-scale continuous production. Equipped with a frequency converter and a geared motor, it runs smoothly and can be steplessly speed-regulated. The residence time can be flexibly adjusted according to the material characteristics and process requirements.

High-Quality Lining, Insulation and Energy Saving

The kiln lining is constructed of alumina fiberboard and refractory insulation materials, resulting in low heat storage, resistance to rapid heating and cooling, and excellent insulation. The multi-layer composite insulation structure minimizes heat loss and significantly reduces energy consumption.

Multi-Zone Independent Temperature Control, Precise Temperature Curves

Multiple independent heating zones are set along the length of the kiln. Each zone can be individually temperature-set, achieving precise temperature curve control for preheating, 焼結, and cooling, meeting the requirements of complex sintering processes.

Continuous Production, High Degree of Automation

The equipment can continuously feed and discharge materials. Combined with an automatic temperature control system and a variable frequency speed control system, it achieves fully automated operation, reducing labor costs and improving production efficiency.

Applicable to Multiple Material Forms

Suitable for sintering and high-temperature treatment of various material forms such as flakes, plates, ブロック, and powders, with a wide range of applications.

Main Advantages of Roller Hearth Kiln	1. Due to the small cross-section of the kiln and the ability to heat simultaneously above and below the roller table, the heating rate is fast, and the temperature distribution in the kiln is relatively uniform. The temperature difference between the top and bottom generally does not exceed 5℃, which creates conditions for rapid firing and improving product quality. 例えば, when used for decoration firing, it can ensure consistent color, brightness and vividness.
	2. The roller hearth kiln does not use kiln cars or saggers, only some refractory pads, and some even do not use pads. したがって, the heat consumption is greatly reduced, and fuel is significantly saved.
	3. It is conducive to the mechanization and automation of the firing process (loading, firing, cooling, unloading), facilitating the connection of upper and lower processes, forming a complete continuous production line, and improving production efficiency.
	4. Simple structure, low cost, easy maintenance and convenient operation.
	5. Reduces labor intensity and improves the working environment.

応用分野 (ローラーハースキルン)

Advanced Ceramics: Suitable for continuous batch sintering of ceramic substrates such as alumina, zirconium oxide, aluminum nitride, および炭化ケイ素. The roller drive system ensures flatness of the substrates, uniform furnace temperature, and good product consistency.
Electronic Ceramics: Suitable for debinding and sintering of electronic components such as MLCCs, PTCs, NTC thermistors, and piezoelectric ceramics. Precise temperature control ensures stable electrical performance of electronic ceramics.
Lithium Battery Materials: Suitable for continuous sintering of positive electrode materials such as lithium iron phosphate, ternary materials, and lithium cobalt oxide, as well as carbonization treatment of negative electrode materials. A protective atmosphere can be introduced to prevent material oxidation.
Magnetic Materials: Suitable for continuous sintering of soft magnetic ferrites and permanent magnetic ferrites. Uniform temperature field and stable roller conveyor system ensure consistent magnetic properties.
Powder Metallurgy: Suitable for continuous sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation and improve product density and strength.
Glass and Enamel: Suitable for continuous heat treatment and sintering processes of glass substrates, enamel steel sheets, and microcrystalline glass.
Metal Product Heat Treatment: Suitable for continuous annealing, tempering, and solution treatment processes of metal parts.
Powder Calcination: Suitable for continuous calcination and pre-calcination of various powder materials. The roller conveyor combined with the flat-laying material method allows for more uniform heating of the material and more stable calcination quality.
Photovoltaic and Electronic Materials: Suitable for high-temperature sintering and heat treatment of photovoltaic cells and semiconductor substrates, meeting the process requirements of high cleanliness and high uniformity.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.