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1000°C Continuous High-Temperature Roller Hearth Kiln System

製品パラメータ

  1. 炉サイズ:22000*1300*250(mm)
  2. Number of crucibles:25
  3. Roller rod diameter:50(mm)
  4. Temperature zone:5
  5. Temperature control accuracy:±1°C
  6. Voltage/Number of Phases:400-415VAC
説明
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説明

1000℃ Electrically Heated Roller Kiln

The 1000℃ electrically Roller Hearth Kiln is a continuous tunnel-structure roller kiln. It achieves continuous material feeding and discharging through a roller conveyor system, making it a typical high-efficiency continuous kiln/industrial kiln.

This equipment is widely used in the sintering and high-temperature processing of ceramics, metal products, and powder materials. It features automatic temperature control, stable conveying, and high energy efficiency, making it an important piece of equipment for modern continuous industrial production.

製品の特徴 (ローラーハースキルン)

  1. Continuous Production, High Efficiency

This high-temperature roller kiln (ローラーハースキルン) is a roller tunnel kiln suitable for sintering and high-temperature treatment of ceramics, metal products, and powders. In continuous production mode, materials are continuously fed and discharged from the kiln via roller conveyors, resulting in high production efficiency and suitability for large-scale industrial production.

Roller Hearth Kiln Continuous
  1. Extra-long Furnace Chamber, Large Capacity Design

The furnace chamber measures 22000mm×1300mm×250mm (length×width×height), with a total length of 22 meters. It has 5 independent temperature control zones and 20 temperature control points to achieve precise temperature field curve control. The inlet and outlet loading ends are each 2000mm, and the dimensions of each temperature zone are rationally allocated to meet the firing process requirements of different materials.

ローラーハースキルン
  1. Variable Frequency Speed ​​Regulation, Smooth Operation

It adopts a frequency converter + geared motor for speed regulation, with an adjustable speed range of 0-72.5mm/min, ensuring smooth operation. The feed speed can be flexibly adjusted according to the product firing process requirements, thus regulating the material’s residence time within the kiln.

  1. Five Independent Temperature Zones with Top and Bottom Heating

The kiln is divided into five temperature zones, each with top and bottom heating, and independent temperature control at each control point.

  1. Superior Roller Material and Reasonable Ground Distance

The rollers are made of AL₂O₃, 304 ステンレス鋼, そして 310 ステンレス鋼. The roller diameter is Ø50mm, and the roller height from the ground is 835mm. They are high-temperature resistant, wear-resistant, and operate smoothly.

Crucible Dimensions (wall thickness 5mm)500×250×150 mm
チャンバーの寸法22000×1300×250 mm
Number of Crucibles25 pcs
Raw Material Load per Crucible24 Kg
Roller Diameter50 mm
Roller Spacing80 mm
Roller Height from Floor835 mm
Temperature Zones5 zones
Temperature Control Points20 points
温度制御精度±1℃
Temperature Zone Design
0-100℃Length 2000mm, Control points: 2
100-100℃Length 3000mm, Control points: 3
100-450℃Length 5000mm, Control points: 5
450-450℃Length 5000mm, Control points: 5
450-200℃Length 5000mm, Control points: 5
Loading/Unloading SectionLength 2000mm
Total Length22000 mm

応用分野 (ローラーハースキルン)

  • Ceramics Industry: Suitable for continuous sintering and heat treatment of daily-use ceramics, building ceramics, and industrial ceramics.
  • Refractory Materials: Suitable for high-temperature sintering of refractory bricks, refractory castables, ceramic fiber products, and other refractory materials.
  • New Materials: Suitable for continuous sintering and high-temperature treatment processes of various new materials. The furnace chamber is corrosion-resistant and suitable for a variety of special materials.
  • Powder Processing: Suitable for continuous calcination and pre-firing of various powder materials. Roller conveyor combined with flat material distribution ensures uniform heating.
  • Lithium Battery Materials: Suitable for continuous sintering of cathode materials such as lithium iron phosphate and ternary materials. A protective atmosphere can be introduced to prevent material oxidation.
  • Electronic Ceramics: Suitable for debinding and sintering of electronic components such as MLCCs, PTCs, and NTC thermistors.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

Roller Hearth Kiln Frequently Asked Questions (よくある質問)

  1. What is a Roller Hearth Kiln?

A roller hearth kiln is an industrial kiln that uses rollers to convey materials for continuous firing.

  1. Is it suitable for continuous production?

はい, this equipment is designed specifically for continuous production, offering high efficiency and stability.

  1. Is the temperature control precise?

Temperature control accuracy can reach ±1℃, meeting the requirements of precision sintering processes.

  1. Can the conveyor speed be adjusted?

はい. The roller speed can be adjusted via a frequency converter control system.

  1. Is customization supported?

はい. Custom designs are available based on production capacity, temperature zone length, and process requirements.

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