1000°C Continuous High-Temperature Roller Hearth Kiln System

1000℃ Electrically Heated Roller Kiln

The 1000℃ electrically Roller Hearth Kiln is a continuous tunnel-structure roller kiln. It achieves continuous material feeding and discharging through a roller conveyor system, making it a typical high-efficiency continuous kiln/industrial kiln.

This equipment is widely used in the sintering and high-temperature processing of ceramics, metal products, and powder materials. It features automatic temperature control, stable conveying, and high energy efficiency, making it an important piece of equipment for modern continuous industrial production.

Caratteristiche del prodotto (Forno a rulli)

1. Continuous Production, Alta efficienza

This high-temperature roller kiln (Forno a rulli) is a roller tunnel kiln suitable for sintering and high-temperature treatment of ceramics, metal products, and powders. In continuous production mode, materials are continuously fed and discharged from the kiln via roller conveyors, resulting in high production efficiency and suitability for large-scale industrial production.

2. Extra-long Furnace Chamber, Large Capacity Design

The furnace chamber measures 22000mm×1300mm×250mm (length×width×height), with a total length of 22 meters. It has 5 independent temperature control zones and 20 temperature control points to achieve precise temperature field curve control. The inlet and outlet loading ends are each 2000mm, and the dimensions of each temperature zone are rationally allocated to meet the firing process requirements of different materials.

3. Variable Frequency Speed ​​Regulation, Smooth Operation

It adopts a frequency converter + geared motor for speed regulation, with an adjustable speed range of 0-72.5mm/min, ensuring smooth operation. The feed speed can be flexibly adjusted according to the product firing process requirements, thus regulating the material’s residence time within the kiln.

4. Five Independent Temperature Zones with Top and Bottom Heating

The kiln is divided into five temperature zones, each with top and bottom heating, and independent temperature control at each control point.

5. Superior Roller Material and Reasonable Ground Distance

The rollers are made of AL₂O₃, 304 acciaio inossidabile, E 310 acciaio inossidabile. The roller diameter is Ø50mm, and the roller height from the ground is 835mm. They are high-temperature resistant, wear-resistant, and operate smoothly.

Aree di applicazione (Forno a rulli)

• Ceramics Industry: Suitable for continuous sintering and heat treatment of daily-use ceramics, building ceramics, and industrial ceramics.
• Refractory Materials: Suitable for high-temperature sintering of refractory bricks, refractory castables, ceramic fiber products, and other refractory materials.
• New Materials: Suitable for continuous sintering and high-temperature treatment processes of various new materials. The furnace chamber is corrosion-resistant and suitable for a variety of special materials.
• Powder Processing: Suitable for continuous calcination and pre-firing of various powder materials. Roller conveyor combined with flat material distribution ensures uniform heating.
• Lithium Battery Materials: Suitable for continuous sintering of cathode materials such as lithium iron phosphate and ternary materials. A protective atmosphere can be introduced to prevent material oxidation.
• Electronic Ceramics: Suitable for debinding and sintering of electronic components such as MLCCs, PTCs, and NTC thermistors.

Profilo Aziendale

Un'impresa professionale specializzata in servizi tecnologici di trattamento termico e il marchio R&D, produzione, e vendita di forni elettrici ad alta temperatura.

L'azienda si concentra sullo sviluppo di forni elettrici ad alta temperatura che coprono un intervallo di temperature compreso tra -100 ℃ e 2600 ℃. I suoi prodotti includono forni elettrici sperimentali, forni in atmosfera sottovuoto, forni industriali, e apparecchiature di riscaldamento a induzione a media frequenza. I prodotti principali includono forni a scatola, forni tubolari, forni di sollevamento, forni a spinta, forni a carrelli, forni rotanti, forni a tunnel, e vari forni specializzati a media frequenza.

L'azienda aderisce all'innovazione tecnologica e ha superato le certificazioni ISO9001 e EU CE. Possiede 21 marchi registrati, 29 brevetti, E 27 diritti d'autore sul software.

Metodi di pagamento

TT

Metodi di spedizione

Il forno elettrico è confezionato in tre strati: prima avvolto in carta schiuma, poi avvolto in pellicola di plastica, e infine imballato in una cassa di legno.

Roller Hearth Kiln Frequently Asked Questions (Domande frequenti)

1. What is a Roller Hearth Kiln?

A roller hearth kiln is an industrial kiln that uses rollers to convey materials for continuous firing.

2. Is it suitable for continuous production?

SÌ, this equipment is designed specifically for continuous production, offering high efficiency and stability.

3. Is the temperature control precise?

Temperature control accuracy can reach ±1℃, meeting the requirements of precision sintering processes.

4. Can the conveyor speed be adjusted?

SÌ. The roller speed can be adjusted via a frequency converter control system.

5. Is customization supported?

SÌ. Custom designs are available based on production capacity, temperature zone length, and process requirements.