نموذج الاتصال

1000°C Continuous High-Temperature Roller Hearth Kiln System

معلمات المنتج

  1. Furnace size:22000*1300*250(مم)
  2. Number of crucibles:25
  3. Roller rod diameter:50(مم)
  4. Temperature zone:5
  5. Temperature control accuracy:±1 درجة مئوية
  6. Voltage/Number of Phases:400-415VAC
وصف
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وصف

1000℃ Electrically Heated Roller Kiln

The 1000℃ electrically Roller Hearth Kiln is a continuous tunnel-structure roller kiln. It achieves continuous material feeding and discharging through a roller conveyor system, making it a typical high-efficiency continuous kiln/industrial kiln.

This equipment is widely used in the sintering and high-temperature processing of ceramics, metal products, and powder materials. It features automatic temperature control, stable conveying, and high energy efficiency, making it an important piece of equipment for modern continuous industrial production.

ميزات المنتج (فرن الموقد الدوار)

  1. Continuous Production, High Efficiency

This high-temperature roller kiln (فرن الموقد الدوار) is a roller tunnel kiln suitable for sintering and high-temperature treatment of ceramics, metal products, and powders. In continuous production mode, materials are continuously fed and discharged from the kiln via roller conveyors, resulting in high production efficiency and suitability for large-scale industrial production.

Roller Hearth Kiln Continuous
  1. Extra-long Furnace Chamber, Large Capacity Design

The furnace chamber measures 22000mm×1300mm×250mm (length×width×height), with a total length of 22 meters. It has 5 independent temperature control zones and 20 temperature control points to achieve precise temperature field curve control. The inlet and outlet loading ends are each 2000mm, and the dimensions of each temperature zone are rationally allocated to meet the firing process requirements of different materials.

فرن الموقد الدوار
  1. Variable Frequency Speed ​​Regulation, Smooth Operation

It adopts a frequency converter + geared motor for speed regulation, with an adjustable speed range of 0-72.5mm/min, ensuring smooth operation. The feed speed can be flexibly adjusted according to the product firing process requirements, thus regulating the material’s residence time within the kiln.

  1. Five Independent Temperature Zones with Top and Bottom Heating

The kiln is divided into five temperature zones, each with top and bottom heating, and independent temperature control at each control point.

  1. Superior Roller Material and Reasonable Ground Distance

The rollers are made of AL₂O₃, 304 الفولاذ المقاوم للصدأ, و 310 الفولاذ المقاوم للصدأ. The roller diameter is Ø50mm, and the roller height from the ground is 835mm. They are high-temperature resistant, wear-resistant, and operate smoothly.

Crucible Dimensions (wall thickness 5mm)500×250×150 mm
أبعاد الغرفة22000×1300×250 mm
Number of Crucibles25 pcs
Raw Material Load per Crucible24 Kg
Roller Diameter50 مم
Roller Spacing80 مم
Roller Height from Floor835 مم
Temperature Zones5 المناطق
Temperature Control Points20 points
دقة التحكم في درجة الحرارة±1 درجة مئوية
Temperature Zone Design
0-100درجه مئويةLength 2000mm, Control points: 2
100-100درجه مئويةLength 3000mm, Control points: 3
100-450درجه مئويةLength 5000mm, Control points: 5
450-450درجه مئويةLength 5000mm, Control points: 5
450-200درجه مئويةLength 5000mm, Control points: 5
Loading/Unloading SectionLength 2000mm
Total Length22000 مم

مجالات التطبيق (فرن الموقد الدوار)

  • Ceramics Industry: Suitable for continuous sintering and heat treatment of daily-use ceramics, building ceramics, and industrial ceramics.
  • Refractory Materials: Suitable for high-temperature sintering of refractory bricks, refractory castables, ceramic fiber products, and other refractory materials.
  • New Materials: Suitable for continuous sintering and high-temperature treatment processes of various new materials. The furnace chamber is corrosion-resistant and suitable for a variety of special materials.
  • Powder Processing: Suitable for continuous calcination and pre-firing of various powder materials. Roller conveyor combined with flat material distribution ensures uniform heating.
  • Lithium Battery Materials: Suitable for continuous sintering of cathode materials such as lithium iron phosphate and ternary materials. A protective atmosphere can be introduced to prevent material oxidation.
  • Electronic Ceramics: Suitable for debinding and sintering of electronic components such as MLCCs, بي تي سي, and NTC thermistors.

ملف الشركة

مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.

تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.

تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.

طرق الدفع

تي تي

طرق الشحن

يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.

Roller Hearth Kiln Frequently Asked Questions (التعليمات)

  1. What is a Roller Hearth Kiln?

A roller hearth kiln is an industrial kiln that uses rollers to convey materials for continuous firing.

  1. Is it suitable for continuous production?

نعم, this equipment is designed specifically for continuous production, offering high efficiency and stability.

  1. هل التحكم في درجة الحرارة دقيق؟?

Temperature control accuracy can reach ±1℃, meeting the requirements of precision sintering processes.

  1. Can the conveyor speed be adjusted?

نعم. The roller speed can be adjusted via a frequency converter control system.

  1. Is customization supported?

نعم. Custom designs are available based on production capacity, temperature zone length, ومتطلبات العملية.

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