連続焼結用高温セラミックローラーキルン

1350°C Small-Scale Experimental Roller Hearth Furnace

This compact roller hearth Roller Kiln furnace operates continuously, automatically transporting materials via rollers without the need for manual intervention during loading or unloading. The heating system utilizes a combination of resistance wires and silicon carbide rods, capable of reaching temperatures up to 1,350°C, and features zoned temperature control.

製品の特徴

1. Compact Design

The furnace chamber measures 4000mm × 150mm × 140mm, featuring a compact structure and a small footprint.

2. Continuous Production via Roller Conveyor

The system employs a drive configuration combining Al₂O₃ ceramic rollers and stainless steel rollers; the rollers have a diameter of Ø30 mm and a spacing of 40 mm, with the roller surface positioned 835 mm above the ground.

3. Controllable Temperature Profile with Dual-Zone Design

The furnace is divided into two independent temperature zones: a heating-up zone and a high-temperature zone (2300mm in length). Each zone features independent temperature control, allowing for the adjustment of heating rates and holding temperatures to meet specific material sintering process requirements.

4. Adjustable Speed ​​and Controllable Residence Time

The roller conveyor speed is adjustable within the range of 120–1000mm/h. Users can flexibly adjust the material’s residence time inside the furnace based on material characteristics and sintering process requirements, accommodating the sintering needs of various products.

5. High-Quality Heating Elements

The heating system employs a combination of high-temperature alloy resistance wires and silicon carbide rods to meet heating demands across different temperature ranges.

応用分野

• Advanced Ceramic Sintering: Suitable for continuous sintering processes for advanced ceramic materials such as alumina, zirconia, aluminum nitride, and silicon nitride.
• Electronic Ceramic Heat Treatment: Suitable for binder burnout and sintering of electronic ceramics, 圧電セラミックスを含む, 誘電体セラミックス, PTC/NTC thermistors, and ceramic substrates.
• Thick-Film Circuit Sintering: Suitable for sintering conductor pastes on thick-film circuits, ceramic circuit substrates, heating element substrates, and similar components.
• Lithium Battery Material Processing: Suitable for sintering and heat treatment of lithium battery cathode and anode materials as well as solid-state electrolyte materials.
• Metal Powder Heat Treatment: Suitable for heat treatment processes such as reduction, annealing, and oxidation of metal powders.
• Glass Product Annealing: Suitable for continuous annealing of products such as glass sheets, glass tubes, and glass-ceramics.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

1. What are the advantages compared to box furnaces?

Roller hearth furnaces enable continuous production, offering higher efficiency and superior temperature uniformity; they are ideal for batch experiments and pilot-scale production.

2. Is the conveying speed adjustable?

はい, the conveying speed ranges from 120 に 1000 mm/h and can be freely set according to process requirements.

3. Can the temperature zones be controlled independently?

はい, the equipment utilizes a multi-point independent temperature control system, allowing the temperature of each zone to be set individually.

4. Does it support atmosphere sintering?

はい, protective atmosphere systems (such as nitrogen or argon) can be customized based on specific process requirements.

5. Is non-standard customization available?

はい. Parameters such as furnace chamber dimensions, temperature ratings, the number of temperature zones, conveying speed, and the level of automation can all be customized.