Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
Large-Scale Dual-Platform Elevator Furnace
製品パラメータ
説明
1450°C Dual-Station High-Temperature Elevator Furnace
This large-scale dual-platform elevator furnace is a high-end industrial electric furnace designed for high-temperature sintering, heat treatment, melting, and materials R&D. It features an alternating dual-platform design that allows for loading and unloading at both stations when temperatures are below 500°C, thereby significantly boosting production efficiency, minimizing downtime, and reducing energy consumption.
The furnace utilizes a hybrid heating technology combining U-shaped high-purity silicon carbide rods and high-temperature resistance wires; it achieves a maximum temperature of 1450°C, with a stable long-term operating temperature of 1400°C. It is equipped with a PLC automatic control system, a touchscreen interface, multi-point independent temperature control, and RS485 remote communication capabilities.
製品の特徴
- Alternating Dual-Platform System: Enhanced Efficiency and Reduced Energy Consumption
The equipment is equipped with two loading platforms that can be used alternately at high temperatures; while one platform undergoes sintering inside the furnace chamber, the other can be used for loading and unloading operations externally.
- PLC-Controlled Platforms with Centralized Touchscreen Operation
The charging platform and furnace body feature a modular design. Platform movements—such as entry/exit and lifting—are managed by a PLC system and centrally controlled via a touchscreen. Signal detection utilizes opto-isolated switches processed by the PLC, while operational commands are issued through the touchscreen.
- High Load Capacity for Industrial Batch Production
The loading platform supports a maximum load of 1,500 kg (customizable to client specifications), making it ideal for sintering heavy workpieces and large batches of material. It easily accommodates large ceramic products, refractory materials, and bulk metal components.
- Comprehensive Heating: Sides and Bottom
Heating elements are installed on the sides and bottom of the furnace chamber, creating an omnidirectional, three-dimensional heating field. The system employs a combination of U-shaped, constant-diameter silicon carbide rods (for the sides) and high-temperature alloy resistance wires (for the bottom).
- Stepped Interlocking Seal Design
The interface between the furnace opening and the platform’s refractory material utilizes a stepped interlocking structure with angled surfaces. The angle widens when the platform opens and gradually narrows as it closes, creating a self-locking sealing effect.
| Temperature Range | 1000-1700℃ |
| Number of Loading Platforms | Two, can be used alternately at high temperatures (below 500℃), improving efficiency and saving energy |
| 電源 | Three-phase five-wire 380V AC |
| 最高動作温度 | 1450℃ |
| 長期使用温度 | 1400℃ |
| 制御範囲 | 80-1650℃ |
| Temperature Sensor | Platinum-Rhodium Type S thermocouple, measuring range 0-1720℃ |
| Heating Element Location | Surrounding and bottom |
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| 温度均一性 | Within ±5℃ (チャンバーのサイズに応じて), tested with imported temperature measurement rings |
| Temperature Control Points | 4-point control: left side, right side, 中心, and bottom of chamber |
| 加熱速度 | 自由に調整可能, range: max. 40℃/min, min. 1℃/h |
| 発熱体 | U-shaped equal-diameter silicon carbide rods (main heating) + high-temperature alloy resistance wire (bottom, surface up to 1450℃). Silicon carbide rod features: 急速加熱, 高い熱効率, 長寿命, 高温でも変形しにくい, 設置とメンテナンスが簡単, 1500℃までの温度 |
| 炉体 | CNC加工済み, 磨かれた, sanded, acid-washed, リン酸塩, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, 掃除が簡単. Export quality, mirror baking finish. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation and ensuring a good working environment. |
| Loading Platform Operation | Platform and chamber are separate designs. Platform entry/exit and lifting/lowering are PLC-controlled with touchscreen centralized operation. |
| Loading Platform Braking | Entry/exit and lifting/lowering use photoelectric isolation switch sensor signals, processed by PLC, with commands issued via touchscreen. |
| Loading Platform Entry/Exit | Stepless geared motor + lead screw + guide, speed adjustable. |
| Loading Platform Lifting | Electric double-screw lifting with manual powerless descent mechanism (emergency use). |
| Furnace Opening and Platform Sealing | Step cross sealing. Refractory materials have angled surfaces; platform opening angle increases and gradually decreases as platform closes. |
| Loading Platform Load Capacity | 1500KG (customizable according to customer requirements) |
| Refractory Material | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, low heat storage, resistance to thermal shock, no cracking, no spalling, and good insulation (energy saving >80% compared to traditional furnaces). |
| 断熱材 | 4-layer insulation: aluminum silicate fiber cotton, alumina fiber cotton, アルミナ繊維板, アルミナ (多結晶) ファイバーボード. Energy saving >80% compared to traditional furnaces. |
| Furnace Exterior Surface Temperature | Continuous operation for 20 days, exterior temperature <45℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, アンダーシュート, segment loss, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft start. |
| Control Method | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, 現在, or power. Features constant voltage, 定電流, または定電力特性. |
| Display Parameters | Temperature, セグメント番号, セグメントタイム, remaining time, output power percentage, voltage, 現在, 等. |
| Buttons | Imported push buttons, 耐用年数 >100,000 cycles, with LED indicators. |
| Multi-profile Input | 30-segment programmable control: configurable as 1 profile of 30 セグメント, 2 profiles of 14 それぞれのセグメント, 3 profiles of 9 それぞれのセグメント, or 5 profiles of 5 それぞれのセグメント. Multiple profiles can be stored and recalled as needed. |
| 通信インターフェース | RS485 communication interface with communication distance up to 1000 meters. Supports touchscreen centralized control of furnace start, 一時停止, stop, heating curve setting and reading, parameter setting, 等. Computer display includes measured value, set value, 出力値, セグメントタイム, セグメント番号, heating curve, power percentage curve. Can store heating curves (retrievable and modifiable), 歴史的な曲線, and historical reports. Recording interval selectable (1s-1h) with long-term storage capability. |
応用分野
- Sintering of Advanced Ceramics: Suitable for the batch sintering of high-performance ceramic materials such as alumina, zirconia, 窒化ケイ素, silicon carbide, and aluminum nitride.
- Heat Treatment of Refractories: Suitable for the high-temperature sintering of refractory materials, including refractory bricks, castables, ceramic fiber products, and magnesia-carbon bricks.
- Heat Treatment of Metals: Suitable for metal heat treatment processes such as annealing, quenching, tempering, and solution treatment.
- 粉末冶金製品の焼結: Suitable for the batch sintering of iron-based and copper-based powder metallurgy products.
- Electronic Ceramics and Components: Suitable for the binder burnout and sintering of electronic ceramics, 圧電セラミックスを含む, 誘電体セラミックス, PTC/NTC thermistors, and ceramic substrates.
- Specialty and New Materials Development: Suitable for research into the synthesis and heat treatment processes of new materials such as specialty ceramics, 複合材料, and superalloys.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問
- What are the advantages of the dual-platform design?
The dual-platform design allows for loading and unloading on one side while production continues on the other, effectively increasing equipment utilization and production efficiency.
- What is the load capacity of the loading platform?
The standard load capacity is 1,500 kg; customization is available based on specific customer process requirements.
- 自動制御をサポートしていますか?
はい. The equipment utilizes a PLC and touchscreen control system to enable automatic lifting, 手術, and safety protection.
- Can it store sintering process curves?
はい. The system supports the storage, retrieval, and modification of multiple sets of process curves.
- Does it support remote monitoring?
はい. The equipment is equipped with an RS485 communication interface, enabling remote monitoring and data management.
