Peralatan Perisikan Luoyang Anjing ialah peneraju global dalam relau elektrik suhu tinggi
Relau Lif Dwi-Platform Berskala Besar
PARAMETER PRODUK
Penerangan
1450°C Dual-Station High-Temperature Elevator Furnace
This large-scale dual-platform elevator furnace is a high-end industrial electric furnace designed for high-temperature sintering, heat treatment, melting, and materials R&D. It features an alternating dual-platform design that allows for loading and unloading at both stations when temperatures are below 500°C, thereby significantly boosting production efficiency, minimizing downtime, and reducing energy consumption.
The furnace utilizes a hybrid heating technology combining U-shaped high-purity silicon carbide rods and high-temperature resistance wires; it achieves a maximum temperature of 1450°C, with a stable long-term operating temperature of 1400°C. It is equipped with a PLC automatic control system, a touchscreen interface, multi-point independent temperature control, and RS485 remote communication capabilities.
Ciri-ciri Produk
- Alternating Dual-Platform System: Enhanced Efficiency and Reduced Energy Consumption
The equipment is equipped with two loading platforms that can be used alternately at high temperatures; while one platform undergoes sintering inside the furnace chamber, the other can be used for loading and unloading operations externally.
- PLC-Controlled Platforms with Centralized Touchscreen Operation
The charging platform and furnace body feature a modular design. Platform movements—such as entry/exit and lifting—are managed by a PLC system and centrally controlled via a touchscreen. Signal detection utilizes opto-isolated switches processed by the PLC, while operational commands are issued through the touchscreen.
- High Load Capacity for Industrial Batch Production
The loading platform supports a maximum load of 1,500 kg (customizable to client specifications), making it ideal for sintering heavy workpieces and large batches of material. It easily accommodates large ceramic products, refractory materials, and bulk metal components.
- Comprehensive Heating: Sides and Bottom
Heating elements are installed on the sides and bottom of the furnace chamber, creating an omnidirectional, three-dimensional heating field. The system employs a combination of U-shaped, constant-diameter silicon carbide rods (for the sides) and high-temperature alloy resistance wires (for the bottom).
- Stepped Interlocking Seal Design
The interface between the furnace opening and the platform’s refractory material utilizes a stepped interlocking structure with angled surfaces. The angle widens when the platform opens and gradually narrows as it closes, creating a self-locking sealing effect.
| Temperature Range | 1000-1700℃ |
| Number of Loading Platforms | Two, can be used alternately at high temperatures (below 500℃), improving efficiency and saving energy |
| Bekalan Kuasa | Tiga fasa lima wayar 380V AC |
| Maximum Operating Temperature | 1450℃ |
| Suhu Operasi Jangka Panjang | 1400℃ |
| Control Range | 80-1650℃ |
| Penderia Suhu | Platinum-Rhodium Type S thermocouple, measuring range 0-1720℃ |
| Lokasi Elemen Pemanas | Surrounding and bottom |
| Ketepatan Kawalan Suhu | ±1 ℃ (kawalan litar bersepadu, tiada overshoot) |
| Keseragaman Suhu | Within ±5℃ (depending on chamber size), tested with imported temperature measurement rings |
| Temperature Control Points | 4-point control: left side, right side, center, and bottom of chamber |
| Kadar Pemanasan | Boleh laras secara bebas, range: maks. 40℃/min, min. 1℃/j |
| Elemen Pemanas | U-shaped equal-diameter silicon carbide rods (main heating) + high-temperature alloy resistance wire (bottom, surface up to 1450℃). Silicon carbide rod features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃ |
| Badan Relau | Mesin CNC, digilap, berpasir, dicuci asid, berfosfat, bersalut serbuk, dan dibakar. Skim warna dua tona, tahan pengoksidaan, tahan asid/alkali, tahan kakisan, tahan suhu tinggi, mudah dibersihkan. Kualiti eksport, kemasan penaik cermin. |
| Struktur Relau | Struktur dua lapisan penyejukan udara dengan penyekat panduan penyejukan udara yang berkesan untuk peredaran udara sejuk keseluruhan, menyejukkan plat konduktif elemen pemanas sebelum meletihkan, preventing high-temperature oxidation and ensuring a good working environment. |
| Loading Platform Operation | Platform and chamber are separate designs. Platform entry/exit and lifting/lowering are PLC-controlled with touchscreen centralized operation. |
| Loading Platform Braking | Entry/exit and lifting/lowering use photoelectric isolation switch sensor signals, processed by PLC, with commands issued via touchscreen. |
| Loading Platform Entry/Exit | Stepless geared motor + lead screw + guide, kelajuan boleh laras. |
| Loading Platform Lifting | Electric double-screw lifting with manual powerless descent mechanism (emergency use). |
| Pembukaan Relau dan Pengedap Platform | Langkah pengedap silang. Bahan refraktori mempunyai permukaan bersudut; sudut pembukaan platform meningkat dan beransur-ansur berkurangan apabila platform ditutup. |
| Memuatkan Kapasiti Beban Platform | 1500KG (customizable according to customer requirements) |
| Bahan Refraktori | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, penyimpanan haba rendah, resistance to thermal shock, tiada keretakan, tiada spalling, and good insulation (penjimatan tenaga >80% compared to traditional furnaces). |
| Bahan Penebat | 4-layer insulation: aluminum silicate fiber cotton, alumina fiber cotton, papan gentian alumina, alumina (polycrystalline) papan gentian. Energy saving >80% compared to traditional furnaces. |
| Suhu Permukaan Luar Relau | Continuous operation for 20 days, suhu luaran <45℃ |
| Ciri-ciri Perlindungan | Unit kawalan modul bersepadu dengan kawalan dwi-gelung dan perlindungan dwi-gelung, termasuk perlindungan terhadap overshoot, undershoot, kehilangan segmen, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, dan permulaan yang lembut. |
| Control Method | Closed-loop technology with thyristor module trigger control, mencetuskan anjakan fasa. Continuous adjustment of output voltage, semasa, atau kuasa. Features constant voltage, arus malar, or constant power characteristics. |
| Display Parameters | Temperature, segment number, segment time, masa yang tinggal, peratusan kuasa keluaran, voltan, semasa, etc. |
| Buttons | Imported push buttons, service life >100,000 cycles, with LED indicators. |
| Input berbilang profil | 30-kawalan boleh atur cara segmen: configurable as 1 profile of 30 segments, 2 profiles of 14 segments each, 3 profiles of 9 segments each, atau 5 profiles of 5 segments each. Multiple profiles can be stored and recalled as needed. |
| Communication Interface | RS485 communication interface with communication distance up to 1000 meters. Supports touchscreen centralized control of furnace start, jeda, stop, heating curve setting and reading, parameter setting, etc. Computer display includes measured value, set value, output value, segment time, segment number, heating curve, power percentage curve. Can store heating curves (retrievable and modifiable), historical curves, and historical reports. Recording interval selectable (1s-1h) with long-term storage capability. |
Kawasan Permohonan
- Sintering of Advanced Ceramics: Suitable for the batch sintering of high-performance ceramic materials such as alumina, zirkonia, silikon nitrida, silicon carbide, and aluminum nitride.
- Heat Treatment of Refractories: Suitable for the high-temperature sintering of refractory materials, including refractory bricks, castables, ceramic fiber products, and magnesia-carbon bricks.
- Heat Treatment of Metals: Suitable for metal heat treatment processes such as annealing, quenching, tempering, and solution treatment.
- Sintering of Powder Metallurgy Products: Suitable for the batch sintering of iron-based and copper-based powder metallurgy products.
- Electronic Ceramics and Components: Suitable for the binder burnout and sintering of electronic ceramics, termasuk seramik piezoelektrik, seramik dielektrik, PTC/NTC thermistors, and ceramic substrates.
- Specialty and New Materials Development: Suitable for research into the synthesis and heat treatment processes of new materials such as specialty ceramics, composite materials, and superalloys.
Profil Syarikat
Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.
Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.
Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.
Kaedah Pembayaran
TT
Kaedah Penghantaran
Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.
Soalan Lazim
- What are the advantages of the dual-platform design?
The dual-platform design allows for loading and unloading on one side while production continues on the other, effectively increasing equipment utilization and production efficiency.
- Apakah kapasiti beban platform pemuatan?
The standard load capacity is 1,500 kg; customization is available based on specific customer process requirements.
- Does it support automatic control?
ya. The equipment utilizes a PLC and touchscreen control system to enable automatic lifting, operation, and safety protection.
- Can it store sintering process curves?
ya. The system supports the storage, retrieval, and modification of multiple sets of process curves.
- Does it support remote monitoring?
ya. The equipment is equipped with an RS485 communication interface, enabling remote monitoring and data management.
