Luoyang Anjing Intelligence Equipment adalah pemimpin global dalam tungku listrik bersuhu tinggi
Large-Scale Dual-Platform Elevator Furnace
PARAMETER PRODUK
Keterangan
1450°C Dual-Station High-Temperature Elevator Furnace
This large-scale dual-platform elevator furnace is a high-end industrial electric furnace designed for high-temperature sintering, heat treatment, meleleh, and materials R&D. It features an alternating dual-platform design that allows for loading and unloading at both stations when temperatures are below 500°C, thereby significantly boosting production efficiency, minimizing downtime, and reducing energy consumption.
The furnace utilizes a hybrid heating technology combining U-shaped high-purity silicon carbide rods and high-temperature resistance wires; it achieves a maximum temperature of 1450°C, with a stable long-term operating temperature of 1400°C. It is equipped with a PLC automatic control system, a touchscreen interface, multi-point independent temperature control, and RS485 remote communication capabilities.
Fitur Produk
- Alternating Dual-Platform System: Enhanced Efficiency and Reduced Energy Consumption
The equipment is equipped with two loading platforms that can be used alternately at high temperatures; while one platform undergoes sintering inside the furnace chamber, the other can be used for loading and unloading operations externally.
- PLC-Controlled Platforms with Centralized Touchscreen Operation
The charging platform and furnace body feature a modular design. Platform movements—such as entry/exit and lifting—are managed by a PLC system and centrally controlled via a touchscreen. Signal detection utilizes opto-isolated switches processed by the PLC, while operational commands are issued through the touchscreen.
- High Load Capacity for Industrial Batch Production
The loading platform supports a maximum load of 1,500 kg (customizable to client specifications), making it ideal for sintering heavy workpieces and large batches of material. It easily accommodates large ceramic products, bahan tahan api, and bulk metal components.
- Comprehensive Heating: Sides and Bottom
Heating elements are installed on the sides and bottom of the furnace chamber, creating an omnidirectional, three-dimensional heating field. The system employs a combination of U-shaped, constant-diameter silicon carbide rods (for the sides) and high-temperature alloy resistance wires (for the bottom).
- Stepped Interlocking Seal Design
The interface between the furnace opening and the platform’s refractory material utilizes a stepped interlocking structure with angled surfaces. The angle widens when the platform opens and gradually narrows as it closes, creating a self-locking sealing effect.
| Temperature Range | 1000-1700℃ |
| Number of Loading Platforms | Two, can be used alternately at high temperatures (below 500℃), improving efficiency and saving energy |
| Catu Daya | Three-phase five-wire 380V AC |
| Suhu Operasional Maksimum | 1450℃ |
| Suhu Pengoperasian Jangka Panjang | 1400℃ |
| Control Range | 80-1650℃ |
| Sensor Suhu | Platinum-Rhodium Type S thermocouple, measuring range 0-1720℃ |
| Lokasi Elemen Pemanas | Surrounding and bottom |
| Akurasi Kontrol Suhu | ±1℃ (integrated circuit control, no overshoot) |
| Keseragaman Suhu | Within ±5℃ (depending on chamber size), tested with imported temperature measurement rings |
| Temperature Control Points | 4-point control: left side, right side, tengah, and bottom of chamber |
| Tingkat Pemanasan | Freely adjustable, range: max. 40℃/min, min. 1℃/h |
| Heating Elements | U-shaped equal-diameter silicon carbide rods (main heating) + high-temperature alloy resistance wire (bottom, surface up to 1450℃). Silicon carbide rod features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃ |
| Furnace Body | CNC machined, polished, sanded, acid-washed, phosphated, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, easy to clean. Export quality, mirror baking finish. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation and ensuring a good working environment. |
| Loading Platform Operation | Platform and chamber are separate designs. Platform entry/exit and lifting/lowering are PLC-controlled with touchscreen centralized operation. |
| Loading Platform Braking | Entry/exit and lifting/lowering use photoelectric isolation switch sensor signals, processed by PLC, with commands issued via touchscreen. |
| Loading Platform Entry/Exit | Stepless geared motor + lead screw + guide, speed adjustable. |
| Loading Platform Lifting | Electric double-screw lifting with manual powerless descent mechanism (emergency use). |
| Furnace Opening and Platform Sealing | Step cross sealing. Refractory materials have angled surfaces; platform opening angle increases and gradually decreases as platform closes. |
| Loading Platform Load Capacity | 1500KG (customizable according to customer requirements) |
| Bahan Tahan Api | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, penyimpanan panas rendah, resistance to thermal shock, tidak ada retak, tidak ada spalling, and good insulation (energy saving >80% compared to traditional furnaces). |
| Bahan Isolasi | 4-layer insulation: aluminum silicate fiber cotton, alumina fiber cotton, alumina fiber board, alumina (polycrystalline) fiber board. Energy saving >80% compared to traditional furnaces. |
| Furnace Exterior Surface Temperature | Continuous operation for 20 days, exterior temperature <45℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, undershoot, segment loss, kehilangan fase, tegangan lebih, arus lebih, melebihi suhu, umpan balik saat ini, and soft start. |
| Control Method | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, saat ini, or power. Features constant voltage, constant current, or constant power characteristics. |
| Display Parameters | Temperature, segment number, segment time, remaining time, output power percentage, voltase, saat ini, dll.. |
| Buttons | Imported push buttons, service life >100,000 cycles, with LED indicators. |
| Multi-profile Input | 30-segment programmable control: configurable as 1 profile of 30 segmen, 2 profiles of 14 segmen masing-masing, 3 profiles of 9 segmen masing-masing, or 5 profiles of 5 segmen masing-masing. Multiple profiles can be stored and recalled as needed. |
| Communication Interface | RS485 communication interface with communication distance up to 1000 meters. Supports touchscreen centralized control of furnace start, pause, stop, heating curve setting and reading, parameter setting, dll.. Computer display includes measured value, set value, output value, segment time, segment number, heating curve, power percentage curve. Can store heating curves (retrievable and modifiable), historical curves, and historical reports. Recording interval selectable (1s-1h) with long-term storage capability. |
Area Aplikasi
- Sintering of Advanced Ceramics: Suitable for the batch sintering of high-performance ceramic materials such as alumina, zirconia, silikon nitrida, silicon carbide, and aluminum nitride.
- Heat Treatment of Refractories: Suitable for the high-temperature sintering of refractory materials, including refractory bricks, castables, ceramic fiber products, and magnesia-carbon bricks.
- Heat Treatment of Metals: Suitable for metal heat treatment processes such as annealing, quenching, tempering, and solution treatment.
- Sintering Produk Metalurgi Serbuk: Suitable for the batch sintering of iron-based and copper-based powder metallurgy products.
- Electronic Ceramics and Components: Suitable for the binder burnout and sintering of electronic ceramics, termasuk keramik piezoelektrik, keramik dielektrik, PTC/NTC thermistors, and ceramic substrates.
- Specialty and New Materials Development: Suitable for research into the synthesis and heat treatment processes of new materials such as specialty ceramics, composite materials, and superalloys.
Profil Perusahaan
Sebuah perusahaan profesional yang mengkhususkan diri dalam layanan teknologi perlakuan panas dan R&D, manufaktur, dan penjualan tungku listrik suhu tinggi.
Perusahaan ini berfokus pada pengembangan tungku listrik bersuhu tinggi yang mencakup kisaran suhu penuh -100℃ hingga 2600℃. Produknya meliputi tungku listrik eksperimental, tungku atmosfer vakum, tempat pembakaran industri, dan peralatan pemanas induksi frekuensi menengah. Produk utama meliputi tungku kotak, tungku tabung, tungku pengangkat, tungku pendorong, tungku bogie, tanur putar, terowongan kiln, dan berbagai tungku frekuensi menengah khusus.
Perusahaan menganut inovasi teknologi dan telah lulus sertifikasi ISO9001 dan EU CE. Itu memiliki 21 merek dagang terdaftar, 29 paten, Dan 27 hak cipta perangkat lunak.
Metode Pembayaran
TT
Metode Pengiriman
Tungku listrik dikemas dalam tiga lapisan: terlebih dahulu dibungkus dengan kertas busa, lalu dibungkus dengan plastik film, dan akhirnya dikemas dalam peti kayu.
Pertanyaan Umum
- What are the advantages of the dual-platform design?
The dual-platform design allows for loading and unloading on one side while production continues on the other, effectively increasing equipment utilization and production efficiency.
- What is the load capacity of the loading platform?
The standard load capacity is 1,500 kg; customization is available based on specific customer process requirements.
- Does it support automatic control?
Ya. The equipment utilizes a PLC and touchscreen control system to enable automatic lifting, operation, and safety protection.
- Can it store sintering process curves?
Ya. The system supports the storage, retrieval, and modification of multiple sets of process curves.
- Does it support remote monitoring?
Ya. The equipment is equipped with an RS485 communication interface, enabling remote monitoring and data management.
