Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
Large-Scale Dual-Platform Elevator Furnace
제품 매개변수
설명
1450°C Dual-Station High-Temperature Elevator Furnace
This large-scale dual-platform elevator furnace is a high-end industrial electric furnace designed for high-temperature sintering, 열처리, melting, and materials R&디. It features an alternating dual-platform design that allows for loading and unloading at both stations when temperatures are below 500°C, thereby significantly boosting production efficiency, minimizing downtime, and reducing energy consumption.
The furnace utilizes a hybrid heating technology combining U-shaped high-purity silicon carbide rods and high-temperature resistance wires; it achieves a maximum temperature of 1450°C, with a stable long-term operating temperature of 1400°C. It is equipped with a PLC automatic control system, a touchscreen interface, multi-point independent temperature control, and RS485 remote communication capabilities.
제품특징
- Alternating Dual-Platform System: Enhanced Efficiency and Reduced Energy Consumption
The equipment is equipped with two loading platforms that can be used alternately at high temperatures; while one platform undergoes sintering inside the furnace chamber, the other can be used for loading and unloading operations externally.
- PLC-Controlled Platforms with Centralized Touchscreen Operation
The charging platform and furnace body feature a modular design. Platform movements—such as entry/exit and lifting—are managed by a PLC system and centrally controlled via a touchscreen. Signal detection utilizes opto-isolated switches processed by the PLC, while operational commands are issued through the touchscreen.
- High Load Capacity for Industrial Batch Production
The loading platform supports a maximum load of 1,500 kg (customizable to client specifications), making it ideal for sintering heavy workpieces and large batches of material. It easily accommodates large ceramic products, refractory materials, and bulk metal components.
- Comprehensive Heating: Sides and Bottom
Heating elements are installed on the sides and bottom of the furnace chamber, creating an omnidirectional, three-dimensional heating field. The system employs a combination of U-shaped, constant-diameter silicon carbide rods (for the sides) and high-temperature alloy resistance wires (for the bottom).
- Stepped Interlocking Seal Design
The interface between the furnace opening and the platform’s refractory material utilizes a stepped interlocking structure with angled surfaces. The angle widens when the platform opens and gradually narrows as it closes, creating a self-locking sealing effect.
| 온도 범위 | 1000-1700℃ |
| Number of Loading Platforms | Two, can be used alternately at high temperatures (below 500℃), improving efficiency and saving energy |
| Power Supply | Three-phase five-wire 380V AC |
| Maximum Operating Temperature | 1450℃ |
| Long-term Operating Temperature | 1400℃ |
| Control Range | 80-1650℃ |
| Temperature Sensor | Platinum-Rhodium Type S thermocouple, measuring range 0-1720℃ |
| Heating Element Location | Surrounding and bottom |
| Temperature Control Accuracy | ±1℃ (integrated circuit control, no overshoot) |
| Temperature Uniformity | Within ±5℃ (챔버 크기에 따라 다름), tested with imported temperature measurement rings |
| Temperature Control Points | 4-point control: left side, right side, center, and bottom of chamber |
| 가열 속도 | 자유롭게 조절 가능, range: max. 40℃/min, 분. 1℃/h |
| Heating Elements | U-shaped equal-diameter silicon carbide rods (main heating) + high-temperature alloy resistance wire (bottom, surface up to 1450℃). Silicon carbide rod features: fast heating, 높은 열효율, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃ |
| 용광로 본체 | CNC 가공, 우아한, sanded, acid-washed, 인산염 처리된, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, easy to clean. Export quality, mirror baking finish. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, 고온산화 방지 및 좋은 작업환경 보장. |
| Loading Platform Operation | Platform and chamber are separate designs. Platform entry/exit and lifting/lowering are PLC-controlled with touchscreen centralized operation. |
| Loading Platform Braking | Entry/exit and lifting/lowering use photoelectric isolation switch sensor signals, processed by PLC, with commands issued via touchscreen. |
| Loading Platform Entry/Exit | Stepless geared motor + lead screw + guide, speed adjustable. |
| Loading Platform Lifting | Electric double-screw lifting with manual powerless descent mechanism (emergency use). |
| Furnace Opening and Platform Sealing | Step cross sealing. Refractory materials have angled surfaces; platform opening angle increases and gradually decreases as platform closes. |
| Loading Platform Load Capacity | 1500KG (customizable according to customer requirements) |
| Refractory Material | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, low heat storage, resistance to thermal shock, no cracking, no spalling, and good insulation (energy saving >80% compared to traditional furnaces). |
| Insulation Material | 4-layer insulation: aluminum silicate fiber cotton, alumina fiber cotton, alumina fiber board, alumina (polycrystalline) fiber board. Energy saving >80% compared to traditional furnaces. |
| Furnace Exterior Surface Temperature | Continuous operation for 20 days, exterior temperature <45℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, 미달하다, segment loss, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, and soft start. |
| 제어 방법 | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, 현재의, 또는 힘. Features constant voltage, 정전류, 또는 일정한 전력 특성. |
| 디스플레이 매개변수 | 온도, 세그먼트 번호, 세그먼트 시간, 남은 시간, 출력 전력 비율, 전압, 현재의, 등. |
| Buttons | Imported push buttons, 서비스 수명 >100,000 사이클, with LED indicators. |
| Multi-profile Input | 30-segment programmable control: configurable as 1 profile of 30 세그먼트, 2 profiles of 14 세그먼트 각각, 3 profiles of 9 세그먼트 각각, or 5 profiles of 5 세그먼트 각각. Multiple profiles can be stored and recalled as needed. |
| 통신 인터페이스 | RS485 communication interface with communication distance up to 1000 미터. Supports touchscreen centralized control of furnace start, 정지시키다, 멈추다, heating curve setting and reading, 매개변수 설정, 등. Computer display includes measured value, 설정값, 출력값, 세그먼트 시간, 세그먼트 번호, 가열 곡선, 전력 백분율 곡선. Can store heating curves (retrievable and modifiable), historical curves, and historical reports. Recording interval selectable (1초-1시간) with long-term storage capability. |
응용분야
- Sintering of Advanced Ceramics: Suitable for the batch sintering of high-performance ceramic materials such as alumina, zirconia, 질화규소, 탄화규소, and aluminum nitride.
- Heat Treatment of Refractories: Suitable for the high-temperature sintering of refractory materials, including refractory bricks, castables, ceramic fiber products, and magnesia-carbon bricks.
- Heat Treatment of Metals: Suitable for metal heat treatment processes such as annealing, 담금질, 템퍼링, and solution treatment.
- Sintering of Powder Metallurgy Products: Suitable for the batch sintering of iron-based and copper-based powder metallurgy products.
- Electronic Ceramics and Components: Suitable for the binder burnout and sintering of electronic ceramics, including piezoelectric ceramics, 유전체 세라믹, PTC/NTC thermistors, and ceramic substrates.
- Specialty and New Materials Development: Suitable for research into the synthesis and heat treatment processes of new materials such as specialty ceramics, 복합 재료, and superalloys.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
FAQ
- What are the advantages of the dual-platform design?
The dual-platform design allows for loading and unloading on one side while production continues on the other, effectively increasing equipment utilization and production efficiency.
- What is the load capacity of the loading platform?
The standard load capacity is 1,500 kg; customization is available based on specific customer process requirements.
- Does it support automatic control?
예. The equipment utilizes a PLC and touchscreen control system to enable automatic lifting, operation, and safety protection.
- Can it store sintering process curves?
예. The system supports the storage, retrieval, and modification of multiple sets of process curves.
- Does it support remote monitoring?
예. 장비에는 RS485 통신 인터페이스가 장착되어 있습니다., enabling remote monitoring and data management.
