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바닥 로딩로

바닥 로딩로

Bottom-Loading Furnace are high-temperature furnaces suitable for large workpieces and mass production, and are widely used in sintering, 가열 냉각, and material handling processes. This equipment uses an electric lifting mechanism for loading and unloading, making it suitable for materials that are difficult to handle manually or that are large in size.

In actual use, the workpiece enters the furnace chamber via the lifting platform. The heating process is stable and reliable, improving production efficiency and reducing human error. This equipment is suitable for industrial production, as well as laboratory and research applications. Smaller units are also commonly used in denture processing, zirconia crown sintering, and powder material processing.

제품특징

  1. Convenient and Safe Material Loading and Unloading via Lifting Platform

The electric mechanical control platform lifts and lowers the material, feeding it into the furnace from the center. This solves the problem of difficult manual operation for large or irregularly shaped materials. The lifting is smooth and reliable, allowing operators to load and unload materials without approaching the high-temperature furnace opening, significantly reducing the risk of burns.

  1. Customizable Furnace Chamber and Functional Expansion

The bottom-loading furnace chamber size and other functional expansions can be customized according to customer requirements, such as atmosphere protection systems, vacuum systems, rapid cooling systems, and exhaust gas treatment devices, meeting the personalized needs of different materials and processes.

  1. High-Capacity Sintering for Large-Scale Production

This equipment is designed for large-scale production. The large-capacity furnace chamber, combined with the electric lifting platform, enables rapid loading and unloading, shortening production auxiliary time and improving equipment utilization and production capacity.

  1. 넓은 온도 범위

The standard operating temperature ranges from below 1200℃ to 1700℃, covering high-temperature sintering and heat treatment processes for most materials.

  1. 고품질 퍼니스 라이닝, 단열 및 에너지 절약

The bottom-loading furnace lining uses vacuum-formed high-purity alumina lightweight material, which features high operating temperature, low heat storage, resistance to rapid heating and cooling, no cracking, no slag shedding, and excellent insulation performance. Energy saving is significantly improved compared to traditional electric furnaces, greatly reducing operating costs.

  1. Intelligent Control Panel, Fully Functional

The control panel is equipped with an intelligent temperature regulator, power switch, main heating start/stop button, voltmeter, ammeter, computer interface, 등., providing a clear view of the system's operating status and intuitive and easy operation.

  1. Multiple Safety Protections

An integrated modular control unit is designed with dual-loop control and dual-loop protection functions, providing comprehensive protection against overshoot, over-adjustment, under-adjustment, thermocouple breakage, 위상 손실, 지나친 압력, 과전류, over-temperature, 현재 피드백, and soft start. Optional functions include door-opening power-off and over-temperature alarm to ensure safe equipment operation.

목1200℃1400℃1600℃1700℃1800℃1900℃
Can be used for a long time temperature1150℃1350℃1550℃1680℃1780℃1880℃
Temperature control range100-1200℃100-1400℃100-1600℃100-1700℃100-1800℃100-1900℃
Temperature control accuracy±1℃±1℃±1℃±1℃±1℃±1℃
Temperature measuring element케이에스BBBB+Fiber Optic
Heating element materialHigh temperature alloy resistance wireSilicon carbide rodSilicon-molybdenum rod모델 1800 silicon molybdenum rod모델 1850 silicon molybdenum rod모델 1900 silicon molybdenum rod
Heating element installation positionHeat on three sides, add the bottom on both sidesUp and down / Two sidesTwo sides
Heating rateMaximum heating rate 40℃/min (non-linear)
Furnace structure and materialThe electric furnace body adopts an advanced double-layer cold carbon steel furnace body structure. The effective cold air guide partition ensures the overall cold air circulation, and finally cools the heating element conductive sheet and discharges it out of the furnace, avoiding high-temperature oxidation of the heating element conductive sheet; ensuring a good working environment.
Opening modeThe furnace door is hinged on the shaft, with 360-degree rotation and opening. The furnace door lock is equipped with elastic inertia on the side of the furnace door, which can effectively lock. The elasticity of the lock absorbs the expansion and swelling of refractory materials, ensuring free expansion and contraction of fire-resistant materials during thermal expansion and cold contraction, and effective sealing.
Refractory insulation materialThe furnace is made of imported vacuum high-purity alumina lightweight materials, with high service temperature, small heat capacity, resistance to rapid heat and cold, no cracking, no slag drop, good energy saving and insulation performance.2100 type zirconia fiber
Shell temperatureShell temperature less than 45℃
Security protectionAdopt integrated modular control unit, with accurate control accuracy, and designed with double circuit control and double circuit protection, equipped with over-voltage, 과전류, under-voltage, 위상 손실, lack of phase, 지나친 압력, ultra-flow, over-temperature, 현재 피드백, soft start and other protections.
Multipoint temperature control Under the working state of the furnace body, high temperature opening and closing of the furnace door cuts off the main heating circuit, which greatly protects the electric risk of high temperature contact.
Safe temperature controlAdopt closed-loop technology controllable module trigger control, phase-shift trigger control or zero-crossing trigger and other methods. Output voltage, current and power can be continuously adjusted, 일정한 전압으로, constant current or constant power characteristics. The inner loop is current, and the outer loop is voltage. When the sudden load or load current exceeds the limit value, limit the output current of the regulator within the stable voltage range, ensure the normal operation of the regulator, and at the same time adjust the voltage, so that the output current of the regulator is limited in the stable current range. Under the premise of sufficient adjustment margin, maintain the stability of output current and voltage, so as to achieve the control effect of protecting heating elements from over-current, voltage shock, 등., and reach the full controllable control rate and control accuracy.
Temperature curve settingAdopt intelligent temperature control instrument, with various adjustment methods such as PID, artificial intelligence APID or MPT, with self-calibration and self-learning functions, no overshoot and no stop of temperature control characteristics, and 50-segment program control function. It can realize any program of rising, cooling and temperature control, with functions of rotation (cycle), operation, pause and stop, 등. It is editable and operable, and allows modification of the program during the operation of the control system. The instrument is equipped with a unique artificial intelligence tuning algorithm, which can obtain smooth curve control effect.
Number of temperature rise curve segments50-segment program control function, can be input and set: one curve 50 세그먼트, two curves 28 세그먼트, three curves 15 세그먼트, five curves 9 세그먼트; can input multiple curves at the same time, can be called at will when in use.
Panel buttonTwo buttons are: main power button/knob, heating chamber connection button/knob.
Spare partsOne furnace tong, one set of high-temperature gloves, one furnace bottom plate.

bottom-loading furnace Customer-optional Accessories

  • Crucibles, saggers, corundum furnace pads/silicon carbide pads (see details in electric bottom-loading furnace accessories)
  • Computer control software and hardware (click to view)
  • Touchscreen-controlled temperature controller (click to view)
  • Additional exhaust port
  • Consumables: heating elements
  • One extra loading platform (total two platforms, which can be used alternately to improve efficiency and save electricity)
  • Additional observation port

응용분야 (바닥 로딩로)

  • Dental Prosthesis Processing and Dental Materials: This bottom-loading furnace is widely used in denture processing and the crystallization sintering of zirconia crowns. Precise temperature control and a stable temperature field ensure the translucency, 색상, and mechanical properties of the crowns.
  • 내화물: Suitable for high-temperature sintering of refractory bricks, refractory castables, and ceramic fiber products.
  • 전자 세라믹: Suitable for batch sintering of piezoelectric ceramics, 유전체 세라믹, magnetic materials, and other electronic functional ceramics.
  • Metallurgical Industry: Suitable for the reduction sintering of metal powders and the annealing treatment of alloy materials. A protective atmosphere can be introduced to prevent oxidation, meeting metallurgical process requirements.
  • Building Materials Industry: Suitable for high-temperature melting and sintering of building materials such as special glass, microcrystalline glass, and artificial stone.
  • Special Materials and New Materials Development: Suitable for the synthesis and heat treatment process research of new materials such as special ceramics, 복합 재료, and high-temperature alloys.
  • Powder processing and sintering: Applicable to the pre-firing, 소결, and calcination of various powder materials.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

결제 방법

TT

배송 방법

전기 바닥 로딩로는 3개 층으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..

Bottom-Loading Furnace Frequently Asked Questions (FAQ)

  1. What is the maximum heating rate of the lifting furnace?

The maximum heating rate is 40℃ per minute (non-linear), which can be adjusted according to process requirements.

  1. What are the advantages of the lifting furnace's structure?

It adopts an air-cooled double-layer carbon steel furnace body structure. Cold air circulation cools the conductive sheets of the heating elements, preventing high-temperature oxidation. Simultaneously, the furnace shell temperature is controlled below 45℃, ensuring safety and durability.

  1. What insulation material is used? Is it heat-resistant?

The standard model uses vacuum-formed high-purity alumina lightweight material, which is resistant to rapid heating and cooling and has good insulation properties.

  1. Does it support multi-point temperature control? What is its function?

Multi-point temperature control is optional. Through independent temperature control on multiple surfaces, the uniformity of the temperature field inside the furnace is significantly improved, meeting the requirements of high-precision heat treatment.

  1. Does it support atmosphere/gas path functions?

Supports air inlet (float/digital flow meter optional), exhaust outlet (manual/electric automatic control), and fully automatic air intake and exhaust linkage. It can be equipped with exhaust gas treatment and corrosion-resistant furnace lining to meet atmosphere sintering requirements.

  1. How to choose the right lifting furnace specification for your needs?

Based on the maximum process temperature, sample size, and whether atmosphere/automation is required, select the corresponding temperature specification, and then select the functions as needed. We can provide customized solutions.