견적을 요청하세요
문의 양식

고진공로

고진공로

A high vacuum furnace is a high-temperature device that allows for precise control of its internal environment, enabling sintering and heat treatment of materials under vacuum or specific atmospheric conditions. This equipment regulates the furnace atmosphere by creating a vacuum or introducing inert or reducing gases, thereby preventing material oxidation during high-temperature processes or achieving specific reaction conditions. Commonly used gases include nitrogen (N₂), 아르곤 (Ar), 수소 (H₂), carbon monoxide (CO), and nitrogen-hydrogen mixtures.

The vacuum level can be customized according to process requirements, reaching a maximum of 0.01 Pa. This equipment is widely used in the vacuum sintering and heat treatment of alloy and non-metallic materials and is an important piece of equipment for high-end materials processing.

제품특징 (고진공로)

  1. Flexible Atmosphere Adjustment to Meet Diverse Process Requirements

This high vacuum atmosphere furnace can switch and adjust the furnace atmosphere, allowing the introduction of inert gases (nitrogen N₂, argon Ar₂), reducing gases (hydrogen H₂, carbon monoxide CO), or nitrogen-hydrogen mixtures as needed. The main purpose is to introduce gas to prevent material oxidation or to achieve reduction reactions. For some special materials requiring catalysts for high-temperature sintering, this system can also be used. The gas supply system is equipped with flow meters and valves for precise control of gas flow and proportion.

  1. High Vacuum Degree

The vacuum degree can be customized to customer requirements, up to a maximum of 0.01 Pa. A high vacuum environment effectively removes oxygen and moisture from the furnace, preventing material oxidation, and also facilitates gas removal during sintering, improving material density. The vacuum system is equipped with a high-precision vacuum gauge to display the furnace vacuum degree in real time.

  1. Horizontal/Vertical Structures Available

This series of vacuum furnaces offers two structural options:

  • High-Temperature Horizontal Vacuum Furnace: Primarily used for vacuum sintering of alloy or non-metallic materials, suitable for long, strip-shaped workpieces or batch loading.
  • High-Temperature Vertical Vacuum Furnace: Composed of a horizontal main unit (single chamber), vacuum system, gas filling system, water cooling system, pneumatic system, and electrical control system, suitable for cylindrical workpieces or processes requiring higher temperature uniformity.
  1. High-Quality Heating Elements for Stable High-Temperature Performance

Heating elements are configured according to temperature ratings: high-temperature alloy resistance wire (1200℃), 실리콘 카바이드 막대 (1400℃), 또는 실리콘 몰리브덴 막대 (1700℃). The heating elements are installed around the furnace chamber to form a uniform heating field, ensuring uniform temperature distribution during vacuum sintering.

  1. Comprehensive Water Cooling System to Protect Seals

Equipped with a water cooling system, critical components such as the furnace body sealing flanges, electrodes, and vacuum pump are cooled to prevent high-temperature damage to seals and electrical components. The water-cooling system is equipped with flow and temperature monitoring to ensure effective cooling.

  1. Pneumatic System for Convenient Operation

The pneumatic system controls the opening, closing, and locking of the furnace door, making operation convenient and effortless. High-quality pneumatic components are selected for stable and reliable operation.

  1. Multiple Safety Protections

This high vacuum atmosphere furnace uses an integrated modular control unit with dual-loop control and dual-loop protection functions. It features comprehensive protection against overshoot, over-adjustment, under-adjustment, thermocouple breakage, 위상 손실, overpressure, 과전류, 온도 이상, 현재 피드백, and soft start. When using hydrogen, an explosion-proof vent and purging system are provided to ensure safe operation.

매개변수1200°C Model1400°C Model1600°C Model1700°C Model
Max. Operating Temp.1200℃1400℃1600℃1700℃
Long-Term Use Temp.1150℃1350℃1550℃1650℃
Control Range50–1200°C50–1400°C50–1600°C50–1700°C
Temp. SensorK-type thermocouple (0–1320°C)S-type thermocouple (0–1700°C)B-type thermocouple (0–1820°C)B-type thermocouple (0–1820°C)
Control Accuracy±1°C (no overshooting)±1°C (no overshooting)±1°C (no overshooting)±1°C (no overshooting)
Heating ElementsSilicon carbide rodsSilicon carbide rods/ Silicon molybdenumSilicon molybdenum / 몰리브덴 / tungsten rods
Installation PositionSide-mounted for uniform heatingInstallation PositionSide-mounted for uniform heating
가열 속도Adjustable: 1°C/h (분, non-leaner) –40°C/min (max, non-leaner)
Optional Additional Functions List
온도 조절기Standard model includes 50-segment programmable temperature control. Optional upgrade to high-end imported controller (Model B). Either one can be selected.
터치스크린7-inch display with user-friendly Chinese interface. Supports multiple heating profiles, storage of historical curves and data reports. Choose one of four options.
IoT 인터페이스Equipped with RS485 communication port for real-time data read/write, including start, 정지시키다, 멈추다, temperature curves, and timing control of the furnace.
Computer Control SystemIncludes both software and hardware. Enables computer-based control of furnace functions such as start/stop, temperature curve setting and reading, parameter adjustment, data logging (measured value, 설정값, output, segment time and number, temperature and power curves). Historical data can be filtered (1s to 1h) and stored long-term.
PLC Control SystemControlled via Siemens PLC. Enables read/write of operations including start, 멈추다, temperature curves, timing, atmosphere control, flow rate, digital and analog I/O, power supply and output. Supports integration with upstream/downstream equipment.
Observation PortInstalled on the furnace door, made of high-temperature resistant quartz glass for safe and direct observation.
공기 흡입구Includes float-type flowmeter and manual valve. Number of flowmeters, maximum flow rate, and gas type are customizable. Either option can be selected.Option 2: Digital mass flowmeter with configurable specifications.
배기구Manual exhaust outlet (DN30). Either option can be selected.Option 2: Motorized exhaust port that opens/closes automatically based on preset segments in the heating curve.
Fully Automatic Intake & ExhaustIntegrates electric intake and exhaust ports with the temperature curve segments via PLC. Allows automatic opening/closing during heating stages. Requires Touch Screen option.
움직이는 캐스터Two swivel casters and two fixed-direction wheels for flexible and stable mobility.
Rapid Cooling SystemControlled cooling via frequency converter and centrifugal fan to ensure programmable and efficient cooling.
Motorized Upper DoorMotor-driven top-opening furnace door, equipped with foot pedal control for convenience and safety.
급속 방전 랙 (플랫폼)Made from high-temperature steel with top layer of wear-resistant refractory bricks. When used with S-function, allows quick transfer of hot materials from furnace chamber to external rack once door opens.
다점 온도 제어Standard heating from both sides; optional upgrades include independent temperature control at door, bottom, rear, and top zones to enhance uniformity.
교반 팬Internal metal fan rated up to 1050°C; includes optional frequency converter (1500–2000) and PLC integration for auto activation by temperature segments.
별도의 제어 캐비닛External control cabinet (1600×600×400 mm) with extended cable (최대 5 미터), separating control system from furnace body for safety and convenience.
재생 난로Furnace base lowered by 50mm with hollow structure and reinforced with multi-point support and firing plate. Increases structural strength and adds 5% to cost.
Tail Gas Treatment SystemOptional VOC treatment furnace for exhaust gas purification. Available capacities: 40 m³/h and 80 m³/h.
Corrosion-Resistant ChamberChamber lined with materials resistant to acid, alkali, and hydrofluoric acid corrosion for harsh processing environments.
발열체 보호Heating elements equipped with protective housing to prevent contamination from powders and corrosive vapors.
청정로 챔버Internal surfaces protected with ceramic, high-temp glass, or special metal to minimize dust and volatile residue, ensuring clean processing environment.

응용분야 (고진공로)

  • Alloy Material Vacuum Sintering: Suitable for vacuum sintering of high-temperature alloys, titanium alloys, hard alloys, magnetic alloys, 등. The high vacuum environment of this high vacuum furnace effectively prevents alloy oxidation, resulting in high-density, high-performance alloy products.
  • Non-metallic Material Vacuum Sintering: Suitable for vacuum sintering of non-metallic materials such as ceramics, carbon materials, and composite materials. The vacuum environment facilitates gas removal during sintering, reducing porosity and improving material density and mechanical properties.
  • Vacuum Brazing and Heat Treatment: Suitable for vacuum brazing, vacuum annealing, vacuum solution treatment, and other heat treatment processes for metal parts. No oxidation, no decarburization, bright workpiece surface, no need for subsequent processing.
  • 분말야금학: Suitable for vacuum sintering of metal powders and alloy powders. The high vacuum environment removes gases adsorbed on the powder surface, improving the density and performance of the sintered body.
  • New Material Development: Suitable for research on vacuum sintering processes for special ceramics, high-temperature alloys, 복합 재료, and other new materials. A fully functional vacuum furnace is a core piece of equipment for new materials research and development.
  • Universities and research institutes: Used for experimental teaching and research projects in materials science and engineering, metallurgical engineering, powder metallurgy, and inorganic non-metallic materials. A high-performance vacuum atmosphere furnace provides reliable support for various vacuum heat treatment experiments.
  • Industrial and mining enterprises: Suitable for small-batch production, process verification, and product development. Available in both horizontal and vertical configurations to meet the processing needs of workpieces of different shapes and sizes.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

결제 방법

TT

배송 방법

전기 바닥 로딩로는 3개 층으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..

자주 묻는 질문 (FAQ)

  1. What is a High Vacuum Furnace?

A high vacuum atmosphere furnace is a heating device that can change and regulate the atmosphere inside the furnace, allowing materials to be sintered under a specific atmosphere.

  1. What is its main function?

It is mainly used to prevent material oxidation or to achieve reduction reactions. Some special materials also require catalysts to facilitate high-temperature sintering.

  1. What gases can be used?

Usually, inert gases (nitrogen N₂, argon Ar₂), reducing gases (hydrogen H₂, carbon monoxide CO), or a nitrogen-hydrogen mixture are used.

  1. Why are these gases used?

To prevent material oxidation or to achieve reduction reactions. Some special materials require catalysts.

  1. What is the difference between horizontal and vertical furnaces?

Horizontal furnaces are mainly used for vacuum sintering of alloys or non-metallic materials; vertical furnaces consist of a main unit, vacuum system, gas filling system, water cooling system, pneumatic system, and electrical control system.