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롤러 난로 가마

Electric Heated Roller Hearth Kiln

The Roller Hearth Kiln is a high-efficiency continuous tunnel kiln. The equipment adopts a roller drive structure to achieve continuous feeding and discharging, resulting in significantly higher production efficiency and product consistency.The kiln body adopts a steel structure assembly design, combined with high-performance refractory insulation materials, providing excellent energy-saving effects and stable temperature control.

제품특징 (롤러 난로 가마)

  1. Roller Drive, Continuous and Efficient Production

This electrically heated roller kiln is a roller tunnel kiln that uses a roller drive system. The material is placed on rollers and moved forward by the continuous rotation of the rollers, making it suitable for large-scale continuous production. Equipped with a frequency converter and a geared motor, it runs smoothly and can be steplessly speed-regulated. The residence time can be flexibly adjusted according to the material characteristics and process requirements.

  1. High-Quality Lining, Insulation and Energy Saving

The kiln lining is constructed of alumina fiberboard and refractory insulation materials, resulting in low heat storage, resistance to rapid heating and cooling, and excellent insulation. The multi-layer composite insulation structure minimizes heat loss and significantly reduces energy consumption.

  1. 다중 구역 독립 온도 제어, 정확한 온도 곡선

Multiple independent heating zones are set along the length of the kiln. Each zone can be individually temperature-set, 예열을 위한 정확한 온도 곡선 제어 달성, 소결, 그리고 냉각, meeting the requirements of complex sintering processes.

  1. 지속적인 생산, High Degree of Automation

The equipment can continuously feed and discharge materials. Combined with an automatic temperature control system and a variable frequency speed control system, it achieves fully automated operation, reducing labor costs and improving production efficiency.

  1. Applicable to Multiple Material Forms

Suitable for sintering and high-temperature treatment of various material forms such as flakes, plates, blocks, and powders, with a wide range of applications.

롤러 난로 가마
Small experimental roller furnace
Main Advantages of Roller Hearth Kiln1. Due to the small cross-section of the kiln and the ability to heat simultaneously above and below the roller table, the heating rate is fast, and the temperature distribution in the kiln is relatively uniform. The temperature difference between the top and bottom generally does not exceed 5℃, which creates conditions for rapid firing and improving product quality. 예를 들어, when used for decoration firing, it can ensure consistent color, brightness and vividness.
2. The roller hearth kiln does not use kiln cars or saggers, only some refractory pads, and some even do not use pads. 그러므로, the heat consumption is greatly reduced, and fuel is significantly saved.
3. It is conducive to the mechanization and automation of the firing process (loading, firing, cooling, unloading), facilitating the connection of upper and lower processes, forming a complete continuous production line, and improving production efficiency.
4. Simple structure, low cost, easy maintenance and convenient operation.
5. Reduces labor intensity and improves the working environment.

응용분야 (롤러 난로 가마)

  • 고급 세라믹: 알루미나와 같은 세라믹 기판의 연속 배치 소결에 적합합니다., 산화지르코늄, 질화알루미늄, 그리고 실리콘 카바이드. The roller drive system ensures flatness of the substrates, uniform furnace temperature, 그리고 좋은 제품 일관성.
  • 전자 세라믹: MLCC와 같은 전자 부품의 탈지 및 소결에 적합합니다., PTC, NTC 서미스터, 및 압전 세라믹. Precise temperature control ensures stable electrical performance of electronic ceramics.
  • 리튬 배터리 재료: 인산철리튬 등 양극재의 연속 소결에 적합, 삼원 재료, 및 리튬 코발트 산화물, as well as carbonization treatment of negative electrode materials. A protective atmosphere can be introduced to prevent material oxidation.
  • 자성 재료: 연자성 페라이트 및 영구자성 페라이트의 연속 소결에 적합. Uniform temperature field and stable roller conveyor system ensure consistent magnetic properties.
  • 분말야금학: 철 기반 및 구리 기반 분말 야금 제품의 연속 소결에 적합합니다.. 산화를 방지하고 제품 밀도 및 강도를 향상시키기 위해 보호 분위기를 도입할 수 있습니다..
  • 유리와 에나멜: 유리 기판의 연속 열처리 및 소결 공정에 적합, enamel steel sheets, 및 미결정 유리.
  • Metal Product Heat Treatment: 연속 어닐링에 적합, 템퍼링, and solution treatment processes of metal parts.
  • Powder Calcination: Suitable for continuous calcination and pre-calcination of various powder materials. The roller conveyor combined with the flat-laying material method allows for more uniform heating of the material and more stable calcination quality.
  • 광전지 및 전자재료: Suitable for high-temperature sintering and heat treatment of photovoltaic cells and semiconductor substrates, meeting the process requirements of high cleanliness and high uniformity.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

20-에이커 공장:우리는 고객에게 맞춤형 열처리 솔루션을 제공하는 데 중점을 두고 있습니다..
40-에이커 공장:표준화된 제조 프로세스로 배송 주기가 단축되고 보다 빠른 배송이 가능해집니다..
저장 공간
판금 작업장
조립 워크숍
내화 작업장

결제 방법

TT

배송 방법

전기 바닥 로딩로는 3개 층으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다.

자주 묻는 질문 (FAQ)

  1. Is the insulation effective?

예. Lined with alumina fiberboard and refractory insulation materials, it provides excellent insulation and energy saving.

  1. Can it be used for continuous production?

예. Continuous operation is possible, 대규모 대량 생산에 적합.

  1. Is the operation stable?

Stable. 인버터 + geared motor speed regulation ensures stable and controllable operation.

  1. Is operation complicated?

Not complicated. Automatic temperature control makes operation convenient.

  1. Is maintenance convenient?

Convenient. Modular structure allows for segmented maintenance and easy component replacement.