문의 양식

High-Temperature Ceramic Roller Kiln for Continuous Sintering

제품 매개변수

  1. 모델:AJ-SRK-30-4000
  2. 최대 온도:1350℃
  3. Working Temperature:1280℃
  4. Roller Length:2300 mm
  5. Roller Material:Stainless steel rod / Ceramic rod / Si₃N₄ recrystallized rod
  6. 발열체:High-efficiency SiC heating rods (or MoSi₂ optional)
설명
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설명

1350°C Small-Scale Experimental Roller Hearth Furnace

This compact roller hearth Roller Kiln furnace operates continuously, automatically transporting materials via rollers without the need for manual intervention during loading or unloading. The heating system utilizes a combination of resistance wires and silicon carbide rods, capable of reaching temperatures up to 1,350°C, and features zoned temperature control.

제품특징

  1. Compact Design

The furnace chamber measures 4000mm × 150mm × 140mm, featuring a compact structure and a small footprint.

  1. Continuous Production via Roller Conveyor

The system employs a drive configuration combining Al₂O₃ ceramic rollers and stainless steel rollers; the rollers have a diameter of Ø30 mm and a spacing of 40 mm, with the roller surface positioned 835 mm above the ground.

  1. Controllable Temperature Profile with Dual-Zone Design

The furnace is divided into two independent temperature zones: a heating-up zone and a high-temperature zone (2300mm in length). Each zone features independent temperature control, allowing for the adjustment of heating rates and holding temperatures to meet specific material sintering process requirements.

  1. Adjustable Speed ​​and Controllable Residence Time

The roller conveyor speed is adjustable within the range of 120–1000mm/h. Users can flexibly adjust the material’s residence time inside the furnace based on material characteristics and sintering process requirements, accommodating the sintering needs of various products.

  1. High-Quality Heating Elements

The heating system employs a combination of high-temperature alloy resistance wires and silicon carbide rods to meet heating demands across different temperature ranges.

1350°C Small-Scale Experimental Roller Hearth Furnace
모델AJ-SRK-30-4000
Maximum Temperature1350℃
Normal Operating Temperature1280℃
Voltage / Phases380다섯 / 3 Phase
Rated Heating Power40kW
Furnace Chamber Dimensions (mm)4000 × 150 × 140
Roller MaterialAl₂O₃, Stainless Steel Roller + Ceramic Roller
Roller Spacing40 mm
Roller DiameterØ30 mm
Roller Height from Floor835 mm
Heating ElementsHigh-temperature Alloy Resistance Wire + Silicon Carbide Rods
Temperature Zones2 zones (heating zone and high-temperature zone; high-temperature zone is 2300 mm)
Temperature Control Points4 points
Temperature Control Accuracy≤ ±1℃
Cross-sectional Temperature Difference≤ ±3℃
Thermocouple Type케이
Temperature Control MethodAutomatic, independent control for each temperature control point, using imported (or domestic) intelligent temperature controller, PID adjustment, SCR control
Speed Range120–1000 mm/h
NoteCan be custom-designed according to user process requirements. For more specifications, parameters, and detailed technical solutions, please call for information.

응용분야

  • 고급 세라믹 소결: Suitable for continuous sintering processes for advanced ceramic materials such as alumina, zirconia, 질화알루미늄, and silicon nitride.
  • Electronic Ceramic Heat Treatment: Suitable for binder burnout and sintering of electronic ceramics, including piezoelectric ceramics, 유전체 세라믹, PTC/NTC thermistors, and ceramic substrates.
  • Thick-Film Circuit Sintering: Suitable for sintering conductor pastes on thick-film circuits, ceramic circuit substrates, heating element substrates, and similar components.
  • Lithium Battery Material Processing: Suitable for sintering and heat treatment of lithium battery cathode and anode materials as well as solid-state electrolyte materials.
  • Metal Powder Heat Treatment: Suitable for heat treatment processes such as reduction, 가열 냉각, and oxidation of metal powders.
  • Glass Product Annealing: Suitable for continuous annealing of products such as glass sheets, glass tubes, and glass-ceramics.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

결제 방법

TT

배송 방법

전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..

자주 묻는 질문 (FAQ)

  1. What are the advantages compared to box furnaces?

Roller hearth furnaces enable continuous production, offering higher efficiency and superior temperature uniformity; they are ideal for batch experiments and pilot-scale production.

  1. Is the conveying speed adjustable?

예, the conveying speed ranges from 120 to 1000 mm/h and can be freely set according to process requirements.

  1. Can the temperature zones be controlled independently?

예, the equipment utilizes a multi-point independent temperature control system, allowing the temperature of each zone to be set individually.

  1. Does it support atmosphere sintering?

예, protective atmosphere systems (such as nitrogen or argon) can be customized based on specific process requirements.

  1. Is non-standard customization available?

예. Parameters such as furnace chamber dimensions, temperature ratings, the number of temperature zones, conveying speed, and the level of automation can all be customized.

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