Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
High-Temperature Ceramic Roller Kiln for Continuous Sintering
PARÂMETROS DO PRODUTO
Descrição
1350°C Small-Scale Experimental Roller Hearth Furnace
This compact roller hearth Roller Kiln furnace operates continuously, automatically transporting materials via rollers without the need for manual intervention during loading or unloading. The heating system utilizes a combination of resistance wires and silicon carbide rods, capable of reaching temperatures up to 1,350°C, and features zoned temperature control.
Recursos do produto
- Compact Design
The furnace chamber measures 4000mm × 150mm × 140mm, featuring a compact structure and a small footprint.
- Continuous Production via Roller Conveyor
The system employs a drive configuration combining Al₂O₃ ceramic rollers and stainless steel rollers; the rollers have a diameter of Ø30 mm and a spacing of 40 milímetros, with the roller surface positioned 835 mm above the ground.
- Controllable Temperature Profile with Dual-Zone Design
The furnace is divided into two independent temperature zones: a heating-up zone and a high-temperature zone (2300mm in length). Each zone features independent temperature control, allowing for the adjustment of heating rates and holding temperatures to meet specific material sintering process requirements.
- Adjustable Speed and Controllable Residence Time
The roller conveyor speed is adjustable within the range of 120–1000mm/h. Users can flexibly adjust the material’s residence time inside the furnace based on material characteristics and sintering process requirements, accommodating the sintering needs of various products.
- High-Quality Heating Elements
The heating system employs a combination of high-temperature alloy resistance wires and silicon carbide rods to meet heating demands across different temperature ranges.
| Modelo | AJ-SRK-30-4000 |
| Temperatura Máxima | 1350℃ |
| Normal Operating Temperature | 1280℃ |
| Tensão / Phases | 380V / 3 Phase |
| Rated Heating Power | 40kW |
| Dimensões da Câmara do Forno (milímetros) | 4000 × 150 × 140 |
| Roller Material | Al₂O₃, Stainless Steel Roller + Ceramic Roller |
| Roller Spacing | 40 milímetros |
| Roller Diameter | Ø30 mm |
| Roller Height from Floor | 835 milímetros |
| Heating Elements | High-temperature Alloy Resistance Wire + Silicon Carbide Rods |
| Temperature Zones | 2 zones (heating zone and high-temperature zone; high-temperature zone is 2300 milímetros) |
| Temperature Control Points | 4 points |
| Precisão do controle de temperatura | ≤ ±1℃ |
| Cross-sectional Temperature Difference | ≤ ±3℃ |
| Thermocouple Type | K |
| Temperature Control Method | Automatic, independent control for each temperature control point, using imported (or domestic) intelligent temperature controller, PID adjustment, SCR control |
| Speed Range | 120–1000 mm/h |
| Note | Can be custom-designed according to user process requirements. For more specifications, parameters, and detailed technical solutions, please call for information. |
Áreas de aplicação
- Advanced Ceramic Sintering: Suitable for continuous sintering processes for advanced ceramic materials such as alumina, zirconia, aluminum nitride, and silicon nitride.
- Electronic Ceramic Heat Treatment: Suitable for binder burnout and sintering of electronic ceramics, including piezoelectric ceramics, dielectric ceramics, PTC/NTC thermistors, and ceramic substrates.
- Thick-Film Circuit Sintering: Suitable for sintering conductor pastes on thick-film circuits, ceramic circuit substrates, heating element substrates, and similar components.
- Lithium Battery Material Processing: Suitable for sintering and heat treatment of lithium battery cathode and anode materials as well as solid-state electrolyte materials.
- Metal Powder Heat Treatment: Suitable for heat treatment processes such as reduction, recozimento, and oxidation of metal powders.
- Glass Product Annealing: Suitable for continuous annealing of products such as glass sheets, glass tubes, and glass-ceramics.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Perguntas frequentes (Perguntas frequentes)
- What are the advantages compared to box furnaces?
Roller hearth furnaces enable continuous production, offering higher efficiency and superior temperature uniformity; they are ideal for batch experiments and pilot-scale production.
- Is the conveying speed adjustable?
Sim, the conveying speed ranges from 120 to 1000 mm/h and can be freely set according to process requirements.
- Can the temperature zones be controlled independently?
Sim, the equipment utilizes a multi-point independent temperature control system, allowing the temperature of each zone to be set individually.
- Does it support atmosphere sintering?
Sim, protective atmosphere systems (such as nitrogen or argon) can be customized based on specific process requirements.
- Is non-standard customization available?
Sim. Parameters such as furnace chamber dimensions, temperature ratings, the number of temperature zones, conveying speed, and the level of automation can all be customized.
