Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
High-Temperature Ceramic Roller Kiln for Continuous Sintering
PRODUIT PARAMETER
Beschreiwung
1350°C Small-Scale Experimental Roller Hearth Furnace
This compact roller hearth Roller Kiln furnace operates continuously, automatically transporting materials via rollers without the need for manual intervention during loading or unloading. The heating system utilizes a combination of resistance wires and silicon carbide rods, capable of reaching temperatures up to 1,350°C, and features zoned temperature control.
Produit Fonctiounen
- Compact Design
The furnace chamber measures 4000mm × 150mm × 140mm, featuring a compact structure and a small footprint.
- Continuous Production via Roller Conveyor
The system employs a drive configuration combining Al₂O₃ ceramic rollers and stainless steel rollers; the rollers have a diameter of Ø30 mm and a spacing of 40 mm, with the roller surface positioned 835 mm above the ground.
- Controllable Temperature Profile with Dual-Zone Design
The furnace is divided into two independent temperature zones: a heating-up zone and a high-temperature zone (2300mm in length). Each zone features independent temperature control, allowing for the adjustment of heating rates and holding temperatures to meet specific material sintering process requirements.
- Adjustable Speed and Controllable Residence Time
The roller conveyor speed is adjustable within the range of 120–1000mm/h. Users can flexibly adjust the material’s residence time inside the furnace based on material characteristics and sintering process requirements, accommodating the sintering needs of various products.
- High-Quality Heating Elements
The heating system employs a combination of high-temperature alloy resistance wires and silicon carbide rods to meet heating demands across different temperature ranges.
| Modell | AJ-SRK-30-4000 |
| Maximal Temperatur | 1350℃ |
| Normal Operating Temperature | 1280℃ |
| Spannung / Phases | 380V / 3 Phase |
| Rated Heating Power | 40kW an |
| Uewen Chamber Dimensiounen (mm) | 4000 × 150 × 140 |
| Roller Material | Al₂O₃, Stainless Steel Roller + Ceramic Roller |
| Roller Spacing | 40 mm |
| Roller Diameter | Ø30 mm |
| Roller Height from Floor | 835 mm |
| Heating Elements | High-temperature Alloy Resistance Wire + Silicon Carbide Rods |
| Temperature Zones | 2 zones (heating zone and high-temperature zone; high-temperature zone is 2300 mm) |
| Temperature Control Points | 4 points |
| Temperature Control Accuracy | ≤ ±1℃ |
| Cross-sectional Temperature Difference | ≤ ±3℃ |
| Thermocouple Type | K |
| Temperature Control Method | Automatic, independent control for each temperature control point, using imported (or domestic) intelligent temperature controller, PID adjustment, SCR control |
| Speed Range | 120–1000 mm/h |
| Note | Can be custom-designed according to user process requirements. For more specifications, parameters, and detailed technical solutions, please call for information. |
Applikatioun Beräicher
- Advanced Ceramic Sintering: Suitable for continuous sintering processes for advanced ceramic materials such as alumina, zirconia, aluminum nitride, and silicon nitride.
- Electronic Ceramic Heat Treatment: Suitable for binder burnout and sintering of electronic ceramics, including piezoelectric ceramics, dielectric ceramics, PTC/NTC thermistors, and ceramic substrates.
- Thick-Film Circuit Sintering: Suitable for sintering conductor pastes on thick-film circuits, ceramic circuit substrates, heating element substrates, and similar components.
- Lithium Battery Material Processing: Suitable for sintering and heat treatment of lithium battery cathode and anode materials as well as solid-state electrolyte materials.
- Metal Powder Heat Treatment: Suitable for heat treatment processes such as reduction, annealing, and oxidation of metal powders.
- Glass Product Annealing: Suitable for continuous annealing of products such as glass sheets, glass tubes, and glass-ceramics.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
TT
Versandmethoden
Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
Oft gestallte Froen (FAQ)
- What are the advantages compared to box furnaces?
Roller hearth furnaces enable continuous production, offering higher efficiency and superior temperature uniformity; they are ideal for batch experiments and pilot-scale production.
- Is the conveying speed adjustable?
Jo, the conveying speed ranges from 120 to 1000 mm/h and can be freely set according to process requirements.
- Can the temperature zones be controlled independently?
Jo, the equipment utilizes a multi-point independent temperature control system, allowing the temperature of each zone to be set individually.
- Does it support atmosphere sintering?
Jo, protective atmosphere systems (such as nitrogen or argon) can be customized based on specific process requirements.
- Is non-standard customization available?
Jo. Parameters such as furnace chamber dimensions, temperature ratings, the number of temperature zones, conveying speed, and the level of automation can all be customized.
