Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
Large-Scale Dual-Platform Elevator Furnace
PRODUIT PARAMETER
Beschreiwung
1450°C Dual-Station High-Temperature Elevator Furnace
This large-scale dual-platform elevator furnace is a high-end industrial electric furnace designed for high-temperature sintering, Hëtzt Behandlung, melting, and materials R&D. It features an alternating dual-platform design that allows for loading and unloading at both stations when temperatures are below 500°C, thereby significantly boosting production efficiency, minimizing downtime, and reducing energy consumption.
The furnace utilizes a hybrid heating technology combining U-shaped high-purity silicon carbide rods and high-temperature resistance wires; it achieves a maximum temperature of 1450°C, with a stable long-term operating temperature of 1400°C. It is equipped with a PLC automatic control system, a touchscreen interface, multi-point independent temperature control, and RS485 remote communication capabilities.
Produit Fonctiounen
- Alternating Dual-Platform System: Enhanced Efficiency and Reduced Energy Consumption
The equipment is equipped with two loading platforms that can be used alternately at high temperatures; while one platform undergoes sintering inside the furnace chamber, the other can be used for loading and unloading operations externally.
- PLC-Controlled Platforms with Centralized Touchscreen Operation
The charging platform and furnace body feature a modular design. Platform movements—such as entry/exit and lifting—are managed by a PLC system and centrally controlled via a touchscreen. Signal detection utilizes opto-isolated switches processed by the PLC, while operational commands are issued through the touchscreen.
- High Load Capacity for Industrial Batch Production
The loading platform supports a maximum load of 1,500 kg (customizable to client specifications), making it ideal for sintering heavy workpieces and large batches of material. It easily accommodates large ceramic products, refractory materials, and bulk metal components.
- Comprehensive Heating: Sides and Bottom
Heating elements are installed on the sides and bottom of the furnace chamber, creating an omnidirectional, three-dimensional heating field. The system employs a combination of U-shaped, constant-diameter silicon carbide rods (for the sides) and high-temperature alloy resistance wires (for the bottom).
- Stepped Interlocking Seal Design
The interface between the furnace opening and the platform’s refractory material utilizes a stepped interlocking structure with angled surfaces. The angle widens when the platform opens and gradually narrows as it closes, creating a self-locking sealing effect.
| Temperature Range | 1000-1700℃ |
| Number of Loading Platforms | Two, can be used alternately at high temperatures (below 500℃), improving efficiency and saving energy |
| Power Supply | Three-phase five-wire 380V AC |
| Maximum Operating Temperature | 1450℃ |
| Long-term Operating Temperature | 1400℃ |
| Control Range | 80-1650℃ |
| Temperature Sensor | Platinum-Rhodium Type S thermocouple, measuring range 0-1720℃ |
| Heating Element Location | Surrounding and bottom |
| Temperature Control Accuracy | ± 1℃ (integrated circuit control, no overshoot) |
| Temperatur Uniformitéit | Within ±5℃ (depending on chamber size), tested with imported temperature measurement rings |
| Temperature Control Points | 4-point control: left side, right side, center, and bottom of chamber |
| Heating Rate | Freely adjustable, range: max. 40℃/min, min. 1℃/h |
| Heating Elements | U-shaped equal-diameter silicon carbide rods (main heating) + high-temperature alloy resistance wire (bottom, surface up to 1450℃). Silicon carbide rod features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃ |
| Uewen Kierper | CNC machined, polished, sanded, acid-washed, phosphated, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, easy to clean. Export quality, mirror baking finish. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation and ensuring a good working environment. |
| Loading Platform Operation | Platform and chamber are separate designs. Platform entry/exit and lifting/lowering are PLC-controlled with touchscreen centralized operation. |
| Loading Platform Braking | Entry/exit and lifting/lowering use photoelectric isolation switch sensor signals, processed by PLC, with commands issued via touchscreen. |
| Loading Platform Entry/Exit | Stepless geared motor + lead screw + guide, speed adjustable. |
| Loading Platform Lifting | Electric double-screw lifting with manual powerless descent mechanism (emergency use). |
| Furnace Opening and Platform Sealing | Step cross sealing. Refractory materials have angled surfaces; platform opening angle increases and gradually decreases as platform closes. |
| Loading Platform Load Capacity | 1500KG (customizable according to customer requirements) |
| Refractory Material | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, niddereg Hëtzt Stockage, resistance to thermal shock, no cracking, no spalling, and good insulation (energy saving >80% compared to traditional furnaces). |
| Insulation Material | 4-layer insulation: aluminum silicate fiber cotton, alumina fiber cotton, alumina fiber board, alumina (polycrystalline) fiber board. Energy saving >80% compared to traditional furnaces. |
| Furnace Exterior Surface Temperature | Continuous operation for 20 days, exterior temperature <45℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, undershoot, segment loss, phase loss, overvoltage, overcurrent, overtemperature, current feedback, and soft start. |
| Control Method | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, current, or power. Features constant voltage, constant current, or constant power characteristics. |
| Display Parameters | Temperatur, segment number, segment time, remaining time, output power percentage, voltage, current, etc. |
| Buttons | Imported push buttons, service life >100,000 cycles, with LED indicators. |
| Multi-profile Input | 30-segment programmable control: configurable as 1 profile of 30 segments, 2 profiles of 14 segments each, 3 profiles of 9 segments each, or 5 profiles of 5 segments each. Multiple profiles can be stored and recalled as needed. |
| Communication Interface | RS485 communication interface with communication distance up to 1000 meters. Supports touchscreen centralized control of furnace start, pause, stop, heating curve setting and reading, parameter setting, etc. Computer display includes measured value, set value, output value, segment time, segment number, heating curve, power percentage curve. Can store heating curves (retrievable and modifiable), historical curves, and historical reports. Recording interval selectable (1s-1h) with long-term storage capability. |
Applikatioun Beräicher
- Sintering of Advanced Ceramics: Suitable for the batch sintering of high-performance ceramic materials such as alumina, zirconia, Siliziumnitrid, silicon carbide, and aluminum nitride.
- Heat Treatment of Refractories: Suitable for the high-temperature sintering of refractory materials, including refractory bricks, castables, ceramic fiber products, and magnesia-carbon bricks.
- Heat Treatment of Metals: Suitable for metal heat treatment processes such as annealing, quenching, tempering, and solution treatment.
- Sintering of Powder Metallurgy Products: Suitable for the batch sintering of iron-based and copper-based powder metallurgy products.
- Electronic Ceramics and Components: Suitable for the binder burnout and sintering of electronic ceramics, including piezoelectric ceramics, dielectric ceramics, PTC/NTC thermistors, and ceramic substrates.
- Specialty and New Materials Development: Suitable for research into the synthesis and heat treatment processes of new materials such as specialty ceramics, composite materials, and superalloys.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
TT
Versandmethoden
Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
FAQ
- What are the advantages of the dual-platform design?
The dual-platform design allows for loading and unloading on one side while production continues on the other, effectively increasing equipment utilization and production efficiency.
- What is the load capacity of the loading platform?
The standard load capacity is 1,500 kg; customization is available based on specific customer process requirements.
- Does it support automatic control?
Jo. The equipment utilizes a PLC and touchscreen control system to enable automatic lifting, operation, and safety protection.
- Can it store sintering process curves?
Jo. The system supports the storage, retrieval, and modification of multiple sets of process curves.
- Does it support remote monitoring?
Jo. The equipment is equipped with an RS485 communication interface, enabling remote monitoring and data management.
