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1300℃ Bell Jar Furnace

PRODUIT PARAMETER

  1. Maximum Service Temperature:1300℃
  2. Continuous Operating Temperature:1280℃
  3. Heating Elements:U-shaped silicon carbide (SiC) rods
  4. Temperature Control Accuracy:± 1℃
  5. Furnace Temperature Uniformity:±5℃
  6. Lifting System:Double-cylinder hydraulic lifting
Beschreiwung
Ufro en Devis

Beschreiwung

1300℃ Bell-Jar Furnace

The 1300℃ Bell Jar Furnace is a periodic electric heating furnace suitable for high-temperature sintering, Hëtzt Behandlung, degreasing, and functional material preparation processes. The equipment adopts a bell-jar furnace structure, with a bottom loading platform that can be raised, lowered, and moved horizontally for easy workpiece loading and unloading, Produktioun Effizienz verbesseren. The furnace body features a multi-faceted uniform heating design, combined with a PLC intelligent control system, enabling automatic control of the entire process of heating, Holding, an Ofkillung, meeting the requirements for long-term continuous and stable operation.

Produit Fonctiounen

  1. Extra-large effective temperature zone, excellent furnace temperature uniformity

Furnace chamber dimensions: 1200mm × 1200mm × 1200mm (L × W × H), effective temperature zone: 1000mm × 1000mm × 1000mm. Temperature uniformity within the effective temperature zone is ±5℃, temperature control accuracy is ±1℃, suitable for batch sintering and heat treatment of large-volume products.

1300℃ Bell-Jar Furnace
  1. Four-sided heating, uniform temperature distribution

Utilizing left, right, rear, and furnace door heating, the furnace chamber exhibits uniform temperature distribution with no temperature dead zones. The heating material uses Kanthal high-temperature alloy resistance wire, ensuring reliable quality and long service life.

  1. Programmable multi-segment temperature control, fully automatic operation

Can store 10 process groups, each with 30 segments, for a total of 300 program segments. PID temperature controller adjustment and power regulator control enable fully automatic heating, Holding, an Ofkillung, requiring no dedicated personnel.

  1. Siemens PLC + 10-inch Touchscreen Joint Control

The system utilizes a Siemens S7-1200 PLC and a 10-inch touchscreen for joint control. The control cabinet is an Ingenium control cabinet. All technical parameters can be set on the touchscreen, and historical curves of voltage, current, power, Temperatur, etc., for the equipment over the past month can be viewed.

  1. Reserved Ethernet Communication Interface for Remote Monitoring

A reserved Ethernet communication interface is provided, enabling communication with a host computer and achieving communication between different network segments using dual network cards. It supports remote reading of equipment operating status data for convenient centralized monitoring and management.

  1. Lifting Structure with Horizontal Moving Bottom Platform

The bottom platform can move horizontally in and out, with a smooth and stable lifting process and no shaking during parallel movement. Suitable for loading and unloading large quantities of products, Produktioun Effizienz verbesseren. Bottom load capacity > 1000kg, pressure withstand capability > 3.5Kpa.

Lifting Structure with Horizontal Moving Bottom Platform
ArtikelParameters / Requirements
Design Temperature1300℃
Long-term Working Temperature1200℃ (continuous operation allowed)
Working Temperature RangeAdjustable from room temperature to 1200℃
Chamber Size (L×W×H)1200mm × 1200mm × 1200mm
Usable Hot Zone Size (L×W×H)1000mm × 1000mm × 1000mm
Temperature Uniformity in Usable Hot ZoneActual temp. = Setpoint ±5℃
Temperature Control AccuracyDeviation between control thermocouple reading and setpoint ≤ ±1℃
Max. Heating Rate15℃/min
Normal Heating Rate1~10℃/min (adjustable)
Cooling RateCapable of slow cooling at 1℃/h
Continuous Operation PeriodCapable of continuous operation for ≥30 days
Recipe / Program Segments10 recipes × 30 segments each (300 segments total)
Power SupplyAC 380V, 3-phase 5-wire, 50Hz
Design Power180 kW an

Applikatioun Beräicher

  • High-Temperature Sintering: High-temperature sintering of advanced ceramic materials (alumina, Zirkoniumoxid, Siliziumnitrid, silicon carbide, etc.).
  • Heat Treatment: Heat treatment processes for metallic and alloy materials (annealing, normalizing, tempering, solution treatment, etc.).
  • Debinding Process: Debinding processes for ceramic and powder metallurgy products.
  • Optical Glass/Specialty Glass Heat Treatment: Precision annealing treatment of optical and specialty glasses.
  • Catalyst Activation: High-temperature activation treatment of catalyst supports.
  • Universities, Research Institutes, and Industrial Enterprises: Large-scale experimental teaching and research projects in materials science and engineering, metallurgical engineering, and related fields, as well as large-scale pilot-scale production in enterprises.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

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Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Oft gestallte Froen (FAQ)

  1. What materials are suitable for sintering in the bell-jar furnace?

Suitable for alumina ceramics, structural ceramics, electronic ceramics, powder metallurgy materials, new energy battery materials, and various high-temperature heat-treated workpieces.

  1. Does the equipment support continuous production?

Jo. The equipment can meet the requirement of stable operation for more than 30 consecutive days and is suitable for batch production.

  1. Does the equipment support remote monitoring?

Jo. An Ethernet communication interface is reserved, which can be connected to a host computer system to realize remote monitoring and data acquisition.

  1. What is the maximum weight that the furnace can bear?

The standard configuration furnace bottom has a load-bearing capacity of over 1000kg. The specific load-bearing capacity can be customized according to actual process requirements.

  1. Does it support non-standard customization?

Jo. The furnace chamber size, temperature level, number of temperature zones, control system, and charging platform structure can be customized according to customer process requirements.

Ufro engem ZITAT

Ufro engem ZITAT