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1300℃ Bell Jar Furnace

PARÁMETROS DEL PRODUCTO

  1. Maximum Service Temperature:1300℃
  2. Continuous Operating Temperature:1280℃
  3. Heating Elements:U-shaped silicon carbide (SiC) varillas
  4. Precisión del control de temperatura:±1℃
  5. Uniformidad de la temperatura del horno:±5℃
  6. Lifting System:Double-cylinder hydraulic lifting
Descripción
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Descripción

1300℃ Bell-Jar Furnace

The 1300℃ Bell Jar Furnace is a periodic electric heating furnace suitable for high-temperature sintering, tratamiento térmico, degreasing, and functional material preparation processes. The equipment adopts a bell-jar furnace structure, with a bottom loading platform that can be raised, lowered, and moved horizontally for easy workpiece loading and unloading, mejorar la eficiencia de la producción. The furnace body features a multi-faceted uniform heating design, combined with a PLC intelligent control system, enabling automatic control of the entire process of heating, holding, and cooling, meeting the requirements for long-term continuous and stable operation.

Características del producto

  1. Extra-large effective temperature zone, excellent furnace temperature uniformity

Furnace chamber dimensions: 1200mm × 1200mm × 1200mm (L × W × H), effective temperature zone: 1000mm × 1000mm × 1000mm. Temperature uniformity within the effective temperature zone is ±5℃, temperature control accuracy is ±1℃, suitable for batch sintering and heat treatment of large-volume products.

1300℃ Bell-Jar Furnace
  1. Four-sided heating, uniform temperature distribution

Utilizing left, right, rear, and furnace door heating, the furnace chamber exhibits uniform temperature distribution with no temperature dead zones. The heating material uses Kanthal high-temperature alloy resistance wire, ensuring reliable quality and long service life.

  1. Programmable multi-segment temperature control, fully automatic operation

Can store 10 process groups, each with 30 segments, for a total of 300 program segments. PID temperature controller adjustment and power regulator control enable fully automatic heating, holding, and cooling, requiring no dedicated personnel.

  1. Siemens PLC + 10-inch Touchscreen Joint Control

The system utilizes a Siemens S7-1200 PLC and a 10-inch touchscreen for joint control. The control cabinet is an Ingenium control cabinet. All technical parameters can be set on the touchscreen, and historical curves of voltage, actual, power, temperatura, etc., for the equipment over the past month can be viewed.

  1. Reserved Ethernet Communication Interface for Remote Monitoring

A reserved Ethernet communication interface is provided, enabling communication with a host computer and achieving communication between different network segments using dual network cards. It supports remote reading of equipment operating status data for convenient centralized monitoring and management.

  1. Lifting Structure with Horizontal Moving Bottom Platform

The bottom platform can move horizontally in and out, with a smooth and stable lifting process and no shaking during parallel movement. Suitable for loading and unloading large quantities of products, mejorar la eficiencia de la producción. Bottom load capacity > 1000kg, pressure withstand capability > 3.5Kpa.

Lifting Structure with Horizontal Moving Bottom Platform
ItemParameters / Requirements
Design Temperature1300℃
Long-term Working Temperature1200℃ (continuous operation allowed)
Working Temperature RangeAdjustable from room temperature to 1200℃
Chamber Size (L×W×H)1200mm × 1200mm × 1200mm
Usable Hot Zone Size (L×W×H)1000mm × 1000mm × 1000mm
Temperature Uniformity in Usable Hot ZoneActual temp. = Setpoint ±5℃
Precisión del control de temperaturaDeviation between control thermocouple reading and setpoint ≤ ±1℃
máx.. Tasa de calentamiento15℃/min
Normal Heating Rate1~10℃/min (adjustable)
Cooling RateCapable of slow cooling at 1℃/h
Continuous Operation PeriodCapable of continuous operation for ≥30 days
Recipe / Program Segments10 recipes × 30 segments each (300 segments total)
Power SupplyAC 380V, 3-phase 5-wire, 50Hz
Poder de diseño180 kW

Áreas de aplicación

  • High-Temperature Sintering: High-temperature sintering of advanced ceramic materials (alumina, óxido de circonio, silicon nitride, silicon carbide, etc.).
  • Heat Treatment: Heat treatment processes for metallic and alloy materials (recocido, normalizando, templado, solution treatment, etc.).
  • Debinding Process: Debinding processes for ceramic and powder metallurgy products.
  • Optical Glass/Specialty Glass Heat Treatment: Precision annealing treatment of optical and specialty glasses.
  • Catalyst Activation: High-temperature activation treatment of catalyst supports.
  • Universities, Research Institutes, and Industrial Enterprises: Large-scale experimental teaching and research projects in materials science and engineering, metallurgical engineering, and related fields, as well as large-scale pilot-scale production in enterprises.

Perfil de la empresa

Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.

La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.

La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.

Métodos de pago

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Métodos de envío

El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..

Preguntas frecuentes (Preguntas frecuentes)

  1. What materials are suitable for sintering in the bell-jar furnace?

Suitable for alumina ceramics, structural ceramics, electronic ceramics, powder metallurgy materials, new energy battery materials, and various high-temperature heat-treated workpieces.

  1. ¿El equipo soporta la producción continua??

Sí. The equipment can meet the requirement of stable operation for more than 30 consecutive days and is suitable for batch production.

  1. Does the equipment support remote monitoring?

Sí. An Ethernet communication interface is reserved, which can be connected to a host computer system to realize remote monitoring and data acquisition.

  1. What is the maximum weight that the furnace can bear?

The standard configuration furnace bottom has a load-bearing capacity of over 1000kg. The specific load-bearing capacity can be customized according to actual process requirements.

  1. Does it support non-standard customization?

Sí. The furnace chamber size, temperature level, number of temperature zones, control system, and charging platform structure can be customized according to customer process requirements.

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