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1200°C Horno elevador de plataforma de doble combustión resistente a la corrosión

PARÁMETROS DEL PRODUCTO

  1. Temperatura:1200℃
  2. Heating rate:Fast (20℃/min), slow (1℃/h)
  3. Loading platform in and out:Electric mechanical transmission
  4. Furnace door opening method:Bottom vertical lifting
  5. Number of Control Units:5 sets of temperature control systems
  6. Posición de instalación de los elementos calefactores:Around the furnace + bottom
Descripción
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Descripción

1200°C Corrosion-Resistant Double-Platform Lifting Furnace

The 1200°C corrosion-resistant double-platform lifting furnace adopts a split-structure design, with the control system and furnace body independently arranged. The furnace lining is made of vacuum-formed high-purity alumina lightweight material. The equipment uses high-temperature, hydrofluoric acid-resistant silicon carbide rods as heating elements. The system uses microcomputer program control, enabling automatic heating, automatic heat preservation, and automatic cooling. It also supports modification of temperature control parameters and process programs during operation, offering simple operation, stable performance, and strong anti-interference capabilities.
The furnace chamber is made of high-purity hydrofluoric acid-resistant material, combined with a multi-layer insulation structure, providing excellent corrosion resistance, heat preservation, y resistencia al choque térmico.

Características del producto

  1. Hydrofluoric Acid Corrosion Resistant Design, Specifically Designed for Handling Corrosive Materials

This equipment uses high-temperature hydrofluoric acid resistant silicon carbide heating elements. The furnace lining uses hydrofluoric acid resistant materials, the heating element coating inside the furnace is made of corrosion-resistant material, and all high-temperature materials inside the furnace are made of corrosion-resistant materials. It is suitable for sintering processes of materials containing fluorine, chlorine, and other corrosive atmospheres, effectively extending the equipment’s service life.

  1. Plataformas de carga duales para operación alterna, High Production Efficiency

Equipped with dual lifting platforms, the charging platforms can be alternated at high temperatures. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, Mejorar significativamente la utilización del equipo y la eficiencia de producción., resulting in significant energy savings.

1200°C Corrosion-Resistant Double-Platform Lifting Furnace
  1. Smooth Hydraulic Lifting, Precise Electric Loading and Unloading

The charging platform lifting is hydraulically driven, ensuring smooth operation and strong load-bearing capacity. The loading platform loading and unloading uses electromechanical transmission, with adjustable speed, good stability, and high positioning accuracy.

  1. Multi-layered tapered step soft seal for reliable sealing

The furnace door opens vertically from the bottom. The charging platform and furnace opening utilize a 3-4 layer tapered step soft seal structure. Elastic high-temperature sealing strips are arranged on the steps to effectively absorb the thermal expansion difference between the refractory materials at the furnace opening and the charging platform, ensuring reliable sealing over long-term use.

  1. Corrosion-resistant charging platform with both load-bearing and insulation capabilities

The charging platform is constructed from vacuum-formed high-purity hydrofluoric acid-resistant material combined with high-purity alumina hollow spherical plates. This ensures both insulation and load-bearing capacity, while also providing excellent corrosion resistance.

Temperatura1200℃
Rated Operating Temperature1200℃
Temperatura de funcionamiento a largo plazo1150℃
Rango de control80 to 1000℃
Elemento de medición de temperaturaType K thermocouple, measuring range 0-1320℃
Number of Control Units5 sets of temperature control systems
Ubicación de instalación del elemento calefactorAround + bottom
Precisión del control de temperatura±1℃ (control de circuito integrado, sin sobrepasar)
Uniformidad de la temperatura del horno±1℃ (depending on chamber size; multi-point control for larger chambers)
Tasa de calentamientoLibremente ajustable: max 20℃/min, mín. 1℃/hora
Elemento calefactorHigh-temperature alloy resistance wire (molybdenum-containing, wire surface temperature up to 1500℃) or hydrogen fluoride corrosion-resistant silicon carbide rods. U-shaped constant diameter silicon carbide rods made of high-purity a-SiC: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃
Cuerpo del hornomecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. color bicolor, apariencia estetica. Oxidación/ácido/álcali/corrosión/resistente a altas temperaturas, fácil de limpiar
Estructura del cuerpo del hornoAir-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, Prevención de la oxidación a alta temperatura de las tiras conductoras del elemento calefactor.
Double Loading PlatformDual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving
Loading Platform MovementElectric mechanical drive, adjustable speed, good stability, high precision
Loading Platform LiftHydraulic lift for smooth operation
Platform and Furnace Mouth SealBottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion
Platform Refractory MaterialVacuum-formed high-purity hydrogen fluoride corrosion-resistant material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance
Material refractarioLining made of hydrogen fluoride corrosion-resistant material. Easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, buen aislamiento (ahorro de energía >80% vs. hornos viejos)
Chamber Corrosion ProtectionHeating element coating and high-temperature chamber materials are corrosion-resistant as required
Material aislanteThree-layer insulation: aluminum silicate fiberboard, alumina fiberboard, hydrogen fluoride corrosion-resistant material
Temperatura de la carcasa del horno<45℃ durante el funcionamiento continuo a largo plazo
ProtecciónUnidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc..
ControlClosed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores.
Parámetros de visualizaciónReal-time temperature, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc..
BotonesService life >100,000 ciclos, con indicadores LED
Temperature Curve SettingIntelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 50-control de programa de segmento, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control
Entrada de múltiples curvas50-control de programa de segmento: 30(50) segmentos para 1 curva, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily
Communication InterfaceRS485, distance up to 1200m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, tiempo del segmento, número de segmento, heating curve, power % curva. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation

Áreas de aplicación

  • Fluorine/Chlorine-Containing Material Sintering: Suitable for high-temperature sintering of special ceramics, fluoride materials, and chloride materials in corrosive atmospheres containing fluorine or chlorine.
  • Rare Earth Material Processing: Suitable for sintering and heat treatment of rare earth oxides, rare earth fluorides, and other materials sensitive to corrosive atmospheres, preventing cross-contamination and ensuring product purity.
  • Specialty Glass and Enamel: Suitable for high-temperature melting and sintering processes of fluorine-containing glass and special enamel glazes. The corrosion-resistant furnace can withstand the erosion of corrosive volatiles.
  • Chemical Catalysts: Suitable for the calcination and activation treatment of fluorine- and chlorine-containing catalyst supports. The dual-feed platform design improves production efficiency.
  • Nuevo material R&D: Suitable for process research on new materials such as composite materials and nanomaterials with special requirements for corrosive atmospheres.
  • Universities and Research Institutes: Suitable for corrosive material sintering experiments and research projects in materials science, chemical engineering, and metallurgical engineering.

Perfil de la empresa

Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.

La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.

La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.

Métodos de pago

TT

Métodos de envío

El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..

Preguntas frecuentes (Preguntas frecuentes)

  1. Which industries is this lifting furnace suitable for?

Widely used in ceramics, chemical, electronics, metallurgy, new materials, and scientific research fields.

  1. Is it resistant to hydrofluoric acid corrosion?

Sí. La cámara del horno, insulation layer, and heating elements are all designed to resist hydrofluoric acid corrosion.

  1. What are the advantages of the dual-feed platform?

The dual-feed platform allows for alternating loading and unloading during high-temperature operation, significantly improving production efficiency and energy saving.

  1. Does it support automated control?

Sí. The equipment features 50-segment programmable temperature control, automatic lifting, and computer communication functions.

  1. Can it be remotely controlled?

Sí. Remote control and data management can be achieved through the RS485 interface.

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