Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1600℃ Vacuum Atmosphere Lifting Furnace
PARÁMETROS DEL PRODUCTO
Descripción
1600℃ High-Temperature Vacuum Atmosphere Lifting Furnace
This 1600℃ vacuum atmosphere lifting furnace adopts a high-temperature lifting structure design, integrating high-temperature sintering, vacuum atmosphere control, intelligent temperature control, and an automatic lifting system. It is suitable for high-temperature sintering and heat treatment processes in advanced ceramics, metalurgia de polvos, new energy materials, electronic materials, and special materials.
The equipment supports vacuum and various protective atmosphere environments, allowing the introduction of gases such as hydrogen, nitrogen, argon, carbon monoxide, and oxygen. It is equipped with pressure protection and an intelligent control system to meet the needs of complex atmosphere sintering and high-temperature heat treatment.
Características del producto del horno elevador
- Maximum Temperature 1600℃, Heated Around the Furnace with Silicon Molybdenum Rods
This equipment has a maximum operating temperature of 1600℃ (maximum 1500℃ inside the furnace under air conditions) and can operate continuously at 1500℃. It uses 24 1600-type silicon molybdenum rods as heating elements, evenly distributed around the furnace chamber to form a comprehensive three-dimensional heating field, ensuring temperature uniformity.
- Dual Loading Platforms, High Efficiency Through Alternating Operations
This lifting furnace features a dual-lifting-platform design. At high temperatures, the loading platform can be alternately switched. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, Mejorar significativamente la utilización del equipo y la eficiencia de producción., resulting in significant energy savings.
- Electric Screw Input/Output, Excellent Stability
The equipment adopts a 3-4 layer conical stepped soft sealing structure at the charging platform and furnace opening. Each step surface is equipped with an elastic high-temperature sealing strip, which can effectively absorb the thermal expansion difference between the furnace opening refractory material and the charging platform.
- Multi-layer tapered soft seal for reliable sealing
The charging platform and furnace opening employ a 3-4 layer tapered stepped soft seal structure. Elastic high-temperature sealing strips are arranged on the steps, effectively absorbing the thermal expansion difference between the refractory materials of the furnace opening and the charging platform, ensuring reliable sealing over long-term use.
- Water-cooled protection for extended seal life
The water-cooled components of this equipment include the furnace top and furnace opening, with the water source provided by the customer. The water-cooling structure effectively reduces damage to the seals and furnace opening structure caused by high temperatures.
| Temperatura máxima de funcionamiento | 1600℃ (max 1500℃ in air atmosphere) |
| Temperatura de funcionamiento a largo plazo | 1500℃ |
| Rango de control | 300 a 1600 ℃ |
| Elemento de medición de temperatura | Type B thermocouple, measuring range 0-1820℃ |
| Ubicación de instalación del elemento calefactor | Around the chamber (24 pieces total) |
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Uniformidad de la temperatura del horno | ±7℃ |
| Tasa de calentamiento | Libremente ajustable: max 10℃/min, mín. 1℃/hora |
| Elemento calefactor | 1600 type silicon molybdenum rods |
| Cuerpo del horno | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. color bicolor, apariencia estetica. Oxidación/ácido/álcali/corrosión/resistente a altas temperaturas, fácil de limpiar |
| Estructura del cuerpo del horno | Three-layer shell. Estructura avanzada de doble capa refrigerada por aire con deflectores guía eficaces refrigerados por aire para una circulación general del aire frío., Prevención de la oxidación a alta temperatura de las tiras conductoras del elemento calefactor. |
| Double Loading Platform | Dual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving |
| Loading Platform Movement | Electric screw mechanical drive, adjustable speed, good stability, high precision |
| Loading Platform Lift | Two screw lifts, four guide shafts, adjustable lift speed |
| Platform and Furnace Mouth Seal | Bottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion |
| Platform Refractory Material | Vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance |
| Material refractario | Forro hecho de 1700 type vacuum-formed high-purity alumina lightweight material. Easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, sin grietas/descantillados, buen aislamiento (ahorro de energía >80% vs. hornos viejos) |
| Material aislante | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard (ahorro de energía >80% vs. hornos viejos) |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo |
| Protección | Unidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc.. |
| Control | Closed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores. |
| Water Cooling | Furnace top and mouth; customer-supplied water source |
| Compatible Atmospheres | Hydrogen, nitrogen, argon, carbon monoxide, oxygen, etc.. |
| Nivel de vacío | -0.1MPa |
| Pressure Protection | Signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, protecting furnace from overpressure |
| Parámetros de visualización | Real-time temperature, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Botones | Botones importados, vida útil >100,000 ciclos, con indicadores LED |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-control de programa de segmento, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Entrada de múltiples curvas | 30 segments (customizable to 50): 30(50) segmentos para 1 curva, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1200m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, tiempo del segmento, número de segmento, heating curve, power % curva. Storage of heating curves, historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
Áreas de aplicación del horno de elevación
- Advanced Ceramic Sintering: Suitable for vacuum or atmosphere sintering of high-performance ceramics such as alumina, óxido de circonio, silicon nitride, silicon carbide, and aluminum nitride.
- Hard Alloys and Powder Metallurgy: Suitable for vacuum sintering of tungsten carbide-based hard alloys and metal powder compacts, as well as densification treatment of special alloys such as titanium alloys, tungsten alloys, and molybdenum alloys.
- Hydrogen Atmosphere Sintering: Suitable for sintering materials requiring a hydrogen reducing atmosphere, such as metal powder reduction, oxide deoxidation, and tungsten/molybdenum material processing.
- High-Purity Material Heat Treatment: Adecuado para recocido, degassing, and purification processes for high-purity ceramics, high-purity metals, and high-purity compounds, where strict atmosphere and cleanliness requirements are necessary.
- Electronic and Semiconductor Materials: Suitable for high-temperature sintering and atmosphere heat treatment of electronic ceramics, materiales magnéticos, piezoelectric materials, silicon carbide, gallium nitride, and other semiconductor materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes)
- What atmospheres does the equipment support?
Supports multiple protective atmospheres including hydrogen, nitrogen, argon, carbon monoxide, and oxygen.
- Does it support vacuum sintering?
Sí, the equipment can achieve a vacuum level of -0.1 MPa.
- Can it achieve continuous production?
Supports alternating operation of dual loading platforms, effectively improving production efficiency.
- Does it support remote control?
Supports an RS485 communication interface, allowing for remote operation and data management via computer.
- ¿Es compatible con la personalización??
Personalización del tamaño del horno., vacuum system, automation functions, and atmosphere configuration is available to meet customer needs.
