Luoyang Anjing Intelligence Equipment er en global leder inden for højtemperatur elektriske ovne
1600℃ Vacuum Atmosphere Lifting Furnace
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Beskrivelse
1600℃ High-Temperature Vacuum Atmosphere Lifting Furnace
This 1600℃ vacuum atmosphere lifting furnace adopts a high-temperature lifting structure design, integrating high-temperature sintering, vacuum atmosphere control, intelligent temperature control, and an automatic lifting system. It is suitable for high-temperature sintering and heat treatment processes in advanced ceramics, pulvermetallurgi, nye energimaterialer, electronic materials, and special materials.
The equipment supports vacuum and various protective atmosphere environments, allowing the introduction of gases such as hydrogen, nitrogen, argon, carbon monoxide, and oxygen. It is equipped with pressure protection and an intelligent control system to meet the needs of complex atmosphere sintering and high-temperature heat treatment.
Lifting Furnace Product Features
- Maximum Temperature 1600℃, Heated Around the Furnace with Silicon Molybdenum Rods
This equipment has a maximum operating temperature of 1600℃ (maximum 1500℃ inside the furnace under air conditions) and can operate continuously at 1500℃. It uses 24 1600-type silicon molybdenum rods as heating elements, evenly distributed around the furnace chamber to form a comprehensive three-dimensional heating field, ensuring temperature uniformity.
- Dual Loading Platforms, High Efficiency Through Alternating Operations
This lifting furnace features a dual-lifting-platform design. At high temperatures, the loading platform can be alternately switched. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, resulting in significant energy savings.
- Electric Screw Input/Output, Excellent Stability
The equipment adopts a 3-4 layer conical stepped soft sealing structure at the charging platform and furnace opening. Each step surface is equipped with an elastic high-temperature sealing strip, which can effectively absorb the thermal expansion difference between the furnace opening refractory material and the charging platform.
- Multi-layer tapered soft seal for reliable sealing
The charging platform and furnace opening employ a 3-4 layer tapered stepped soft seal structure. Elastic high-temperature sealing strips are arranged on the steps, effectively absorbing the thermal expansion difference between the refractory materials of the furnace opening and the charging platform, ensuring reliable sealing over long-term use.
- Water-cooled protection for extended seal life
The water-cooled components of this equipment include the furnace top and furnace opening, with the water source provided by the customer. The water-cooling structure effectively reduces damage to the seals and furnace opening structure caused by high temperatures.
| Maximum Operating Temperature | 1600℃ (max 1500℃ in air atmosphere) |
| Langsigtet driftstemperatur | 1500℃ |
| Kontrolområde | 300 to 1600℃ |
| Temperaturmåleelement | Type B thermocouple, measuring range 0-1820℃ |
| Varmeelement Installationssted | Around the chamber (24 pieces total) |
| Temperaturkontrol nøjagtighed | ±1℃ (integreret kredsløbsstyring, ingen overskridelse) |
| Ovnstemperaturens ensartethed | ±7℃ |
| Opvarmningshastighed | Frit justerbar: max 10℃/min, min 1℃/h |
| Varmeelement | 1600 type silicon molybdenum rods |
| Ovns krop | CNC bearbejdet, poleret, jord, syltede, fosfateret, pulverlakeret, højtemperaturbagt. Tofarvet farve, æstetisk udseende. Oxidation/acid/alkali/corrosion/high temperature resistant, let at rengøre |
| Ovns kropsstruktur | Three-layer shell. Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, forhindre højtemperaturoxidation af varmeelementets ledende strimler |
| Double Loading Platform | Dual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving |
| Loading Platform Movement | Electric screw mechanical drive, adjustable speed, good stability, high precision |
| Loading Platform Lift | Two screw lifts, four guide shafts, adjustable lift speed |
| Platform and Furnace Mouth Seal | Bottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion |
| Platform Refractory Material | Vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance |
| Ildfast materiale | Lining made of 1700 type vacuum-formed high-purity alumina lightweight material. Easily impacted and load-bearing areas (ovnmunding, bund) use lightweight hollow ball alumina plate: high service temperature, lav varmelagring, modstand mod termisk stød, no cracking/spalling, god isolering (energibesparelse >80% vs. old furnaces) |
| Isoleringsmateriale | Tre-lags isolering: fiberplade af aluminiumsilicat, aluminiumfiberplade, aluminiumoxid (polykrystallinsk) fiberplade (energibesparelse >80% vs. old furnaces) |
| Ovnsskaltemperatur | <45℃ under langvarig kontinuerlig drift |
| Beskyttelse | Integreret modulær styreenhed, dual-loop kontrol og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fasetab, overspænding, overstrøm, over temperatur, aktuelle feedback, blød start, osv. |
| Control | Closed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Water Cooling | Furnace top and mouth; customer-supplied water source |
| Compatible Atmospheres | Hydrogen, nitrogen, argon, carbon monoxide, ilt, osv. |
| Vacuum Level | -0.1MPa |
| Pressure Protection | Signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, protecting furnace from overpressure |
| Vis parametre | Real-time temperature, segmentnummer, segmenttid, resterende tid, udgangseffekt %, spænding, strøm, osv. |
| Knapper | Imported buttons, levetid >100,000 cyklusser, med LED-indikatorer |
| Indstilling af temperaturkurve | Intelligent temperaturregulator, der understøtter PID/APID/MPT-justering, self-tuning/self-learning, ingen overskridelse/underskud, 30-segmentprogramstyring, vilkårlig rampe opvarmning/køling, programmable commands (jump/loop/run/pause/stop), program kan ændres under drift, kurvetilpasning for jævn kontrol |
| Multi-Curve Input | 30 segmenter (customizable to 50): 30(50) segmenter for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Kommunikationsgrænseflade | RS485, communication distance up to 1200m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, segmenttid, segmentnummer, heating curve, power % curve. Storage of heating curves, historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
Lifting Furnace Application Areas
- Advanced Ceramic Sintering: Suitable for vacuum or atmosphere sintering of high-performance ceramics such as alumina, zirconiumoxid, silicon nitride, silicon carbide, and aluminum nitride.
- Hard Alloys and Powder Metallurgy: Suitable for vacuum sintering of tungsten carbide-based hard alloys and metal powder compacts, as well as densification treatment of special alloys such as titanium alloys, tungsten alloys, and molybdenum alloys.
- Hydrogen Atmosphere Sintering: Suitable for sintering materials requiring a hydrogen reducing atmosphere, such as metal powder reduction, oxide deoxidation, and tungsten/molybdenum material processing.
- High-Purity Material Heat Treatment: Velegnet til udglødning, degassing, and purification processes for high-purity ceramics, high-purity metals, and high-purity compounds, where strict atmosphere and cleanliness requirements are necessary.
- Electronic and Semiconductor Materials: Suitable for high-temperature sintering and atmosphere heat treatment of electronic ceramics, magnetiske materialer, piezoelectric materials, silicon carbide, gallium nitride, and other semiconductor materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, og specielle legeringer, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
Virksomhedsprofil
En professionel virksomhed med speciale i varmebehandlingsteknologitjenester og R&D, fremstilling, og salg af højtemperatur elektriske ovne.
Virksomheden fokuserer på at udvikle højtemperatur elektriske ovne, der dækker et fuldt temperaturområde på -100 ℃ til 2600 ℃. Dets produkter omfatter eksperimentelle elektriske ovne, vakuum atmosfære ovne, industrielle ovne, og mellemfrekvent induktionsvarmeudstyr. De vigtigste produkter omfatter kasseovne, rørovne, løfteovne, skubbeovne, bogie ovne, roterovne, tunnelovne, og forskellige specialiserede mellemfrekvente ovne.
Virksomheden holder sig til teknologisk innovation og har bestået ISO9001 og EU CE-certificeringer. Det ejer 21 registrerede varemærker, 29 patenter, og 27 software ophavsrettigheder.
Betalingsmetoder
TT
Forsendelsesmetoder
El-ovnen er pakket i tre lag: først pakket ind i skumpapir, derefter pakket ind i plastfilm, og til sidst pakket i en trækasse.
Ofte stillede spørgsmål (FAQ)
- What atmospheres does the equipment support?
Supports multiple protective atmospheres including hydrogen, nitrogen, argon, carbon monoxide, and oxygen.
- Does it support vacuum sintering?
Ja, the equipment can achieve a vacuum level of -0.1 MPa.
- Can it achieve continuous production?
Supports alternating operation of dual loading platforms, effectively improving production efficiency.
- Does it support remote control?
Supports an RS485 communication interface, allowing for remote operation and data management via computer.
- Does it support customization?
Customization of furnace size, vacuum system, automation functions, and atmosphere configuration is available to meet customer needs.
