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1600℃ Vacuümatmosfeer-hijsoven

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1600℃ High-Temperature Vacuum Atmosphere Lifting Furnace

This 1600℃ vacuum atmosphere lifting furnace adopts a high-temperature lifting structure design, integrating high-temperature sintering, vacuum atmosphere control, intelligent temperature control, and an automatic lifting system. It is suitable for high-temperature sintering and heat treatment processes in advanced ceramics, poedermetallurgie, nieuwe energiematerialen, electronic materials, and special materials.

The equipment supports vacuum and various protective atmosphere environments, allowing the introduction of gases such as hydrogen, stikstof, argon, koolmonoxide, and oxygen. It is equipped with pressure protection and an intelligent control system to meet the needs of complex atmosphere sintering and high-temperature heat treatment.

Lifting Furnace Product Features

  1. Maximum Temperature 1600℃, Heated Around the Furnace with Silicon Molybdenum Rods

This equipment has a maximum operating temperature of 1600℃ (maximum 1500℃ inside the furnace under air conditions) and can operate continuously at 1500℃. It uses 24 1600-type silicon molybdenum rods as heating elements, evenly distributed around the furnace chamber to form a comprehensive three-dimensional heating field, ensuring temperature uniformity.

  1. Dual Loading Platforms, High Efficiency Through Alternating Operations

This lifting furnace features a dual-lifting-platform design. At high temperatures, the loading platform can be alternately switched. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, resulting in significant energy savings.

  1. Electric Screw Input/Output, Excellent Stability

The equipment adopts a 3-4 layer conical stepped soft sealing structure at the charging platform and furnace opening. Each step surface is equipped with an elastic high-temperature sealing strip, which can effectively absorb the thermal expansion difference between the furnace opening refractory material and the charging platform.

  1. Multi-layer tapered soft seal for reliable sealing

The charging platform and furnace opening employ a 3-4 layer tapered stepped soft seal structure. Elastic high-temperature sealing strips are arranged on the steps, effectively absorbing the thermal expansion difference between the refractory materials of the furnace opening and the charging platform, ensuring reliable sealing over long-term use.

  1. Water-cooled protection for extended seal life

The water-cooled components of this equipment include the furnace top and furnace opening, with the water source provided by the customer. The water-cooling structure effectively reduces damage to the seals and furnace opening structure caused by high temperatures.

1600℃ Vacuümatmosfeer-hijsoven
Maximum Operating Temperature1600℃ (max 1500℃ in air atmosphere)
Long-term Operating Temperature1500℃
Control Range300 to 1600℃
Temperatuur meetelementType B thermocouple, measuring range 0-1820℃
Heating Element Installation LocationAround the chamber (24 pieces total)
Nauwkeurigheid van temperatuurregeling±1℃ (integrated circuit control, no overshoot)
Uniformiteit van de oventemperatuur±7℃
VerwarmingssnelheidFreely adjustable: max 10℃/min, min 1℃/h
Verwarmingselement1600 type silicon molybdenum rods
OvenlichaamCNC-gefreesd, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean
Structuur van het ovenlichaamThree-layer shell. Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips
Double Loading PlatformDual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving
Loading Platform MovementElectric screw mechanical drive, adjustable speed, good stability, high precision
Loading Platform LiftTwo screw lifts, four guide shafts, adjustable lift speed
Platform and Furnace Mouth SealBottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion
Platform Refractory MaterialVacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance
Vuurvast materiaalLining made of 1700 type vacuum-formed high-purity alumina lightweight material. Easily impacted and load-bearing areas (furnace mouth, onderkant) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation (energy saving >80% vs. old furnaces)
IsolatiemateriaalThree-layer insulation: aluminum silicate fiberboard, alumina fiberboard, aluminiumoxide (polycrystalline) fiberboard (energy saving >80% vs. old furnaces)
Ovenschaaltemperatuur<45℃ during long-term continuous operation
ProtectionIntegrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, kapot thermokoppel, fase verlies, overspanning, overstroom, te hoge temperatuur, huidige feedback, soft start, enz.
ControlClosed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements
Water CoolingFurnace top and mouth; customer-supplied water source
Compatible AtmospheresHydrogen, stikstof, argon, koolmonoxide, oxygen, enz.
Vacuum Level-0.1MPa
Pressure ProtectionSignal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, protecting furnace from overpressure
Display ParametersReal-time temperature, segmentnummer, segment tijd, resterende tijd, output power %, spanning, huidig, enz.
ButtonsImported buttons, service life >100,000 cycli, met LED-indicatoren
Temperature Curve SettingIntelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control
Multi-Curve Input30 segments (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily
Communication InterfaceRS485, communication distance up to 1200m. Computer control for start, pauze, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, segment tijd, segmentnummer, heating curve, stroom % curve. Storage of heating curves, historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation

Lifting Furnace Application Areas

  • Advanced Ceramic Sintering: Geschikt voor vacuüm- of atmosfeersinteren van hoogwaardige keramiek zoals aluminiumoxide, zirkoniumoxide, siliciumnitride, silicon carbide, and aluminum nitride.
  • Hard Alloys and Powder Metallurgy: Suitable for vacuum sintering of tungsten carbide-based hard alloys and metal powder compacts, as well as densification treatment of special alloys such as titanium alloys, tungsten alloys, and molybdenum alloys.
  • Hydrogen Atmosphere Sintering: Suitable for sintering materials requiring a hydrogen reducing atmosphere, such as metal powder reduction, oxide deoxidation, and tungsten/molybdenum material processing.
  • High-Purity Material Heat Treatment: Geschikt voor gloeien, degassing, and purification processes for high-purity ceramics, high-purity metals, and high-purity compounds, where strict atmosphere and cleanliness requirements are necessary.
  • Electronic and Semiconductor Materials: Suitable for high-temperature sintering and atmosphere heat treatment of electronic ceramics, magnetic materials, piezoelectric materials, silicon carbide, gallium nitride, and other semiconductor materials.
  • New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgische techniek, and other related majors in universities and research institutes.

Bedrijfsprofiel

Een professionele onderneming gespecialiseerd in diensten op het gebied van warmtebehandelingstechnologie en de R&D, productie, en verkoop van elektrische ovens voor hoge temperaturen.

Het bedrijf richt zich op de ontwikkeling van elektrische ovens voor hoge temperaturen die een volledig temperatuurbereik van -100℃ tot 2600℃ bestrijken.. Tot de producten behoren experimentele elektrische ovens, ovens met vacuümatmosfeer, industriële ovens, en middenfrequente inductieverwarmingsapparatuur. De belangrijkste producten zijn onder meer doosovens, buis ovens, hijsovens, duwovens, draaistelovens, roterende ovens, tunnelovens, en diverse gespecialiseerde middenfrequentieovens.

Het bedrijf houdt zich aan technologische innovatie en is geslaagd voor de ISO9001- en EU CE-certificeringen. Het bezit 21 geregistreerde handelsmerken, 29 patenten, En 27 software-auteursrechten.

Betaalmethoden

TT

Verzendmethoden

De elektrische oven is verpakt in drie lagen: eerst verpakt in schuimpapier, vervolgens verpakt in plasticfolie, en ten slotte verpakt in een houten kist.

Veelgestelde vragen (Veelgestelde vragen)

  1. What atmospheres does the equipment support?

Supports multiple protective atmospheres including hydrogen, stikstof, argon, koolmonoxide, and oxygen.

  1. Does it support vacuum sintering?

Ja, the equipment can achieve a vacuum level of -0.1 MPa.

  1. Can it achieve continuous production?

Supports alternating operation of dual loading platforms, effectively improving production efficiency.

  1. Does it support remote control?

Supports an RS485 communication interface, allowing for remote operation and data management via computer.

  1. Does it support customization?

Customization of furnace size, vacuum system, automation functions, and atmosphere configuration is available to meet customer needs.

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