Luoyang Anjing Intelligence Equipment is een wereldleider op het gebied van elektrische ovens voor hoge temperaturen
Geïntegreerde hefoven voor het verwijderen van lijm en licht stoken
PRODUCTPARAMETERS
Beschrijving
1000℃ Debinding + 1200℃ Light Firing Integrated Electric Furnace
This integrated debinding and Lifting Furnace features a combined design, integrating debinding, degreasing, light firing, and atmosphere control into a single system. It is specifically designed and manufactured for the advanced ceramics, electronic materials, poedermetallurgie, and new materials industries.
The equipment employs a lifting furnace structure and a multi-zone independent temperature control system, achieving precise temperature control of materials during the debinding and light firing stages. The furnace supports vacuum and various protective atmosphere environments, effectively improving product consistency and sintering quality.
Equipped with an intelligent touchscreen control system, a high-temperature hot air circulation system, and a vacuum pressure control system, this equipment can meet the continuous production needs under complex process conditions, making it an ideal device for the heat treatment of high-end ceramics and powder materials.
Producteigenschappen
- Integrated Degreasing and Light Firing Design, Dual Temperature Zones Available
This equipment integrates degreasing and light firing functions into one unit, reducing material transfer steps and avoiding contamination. It is available in two specifications: 1000℃ and 1200℃. The 1000℃ model is suitable for degreasing processes, while the 1200℃ model is suitable for light firing processes. Both furnaces share a control system for flexible switching.
- Large-Capacity Furnace, Suitable for Batch Processing
The furnace chamber has a diameter of 1000mm × height of 800mm, providing a large volume for simultaneous processing of large batches of materials. It is suitable for large-scale production processes such as ceramic green body degreasing, powder metallurgy degreasing, and catalyst carrier light firing.
- Multi-Point, Multi-Zone Temperature Control, Excellent Temperature Uniformity
It employs independent temperature control at the upper, middle, and lower levels (with a separate temperature control point at the furnace door, sharing the control system with the degreasing furnace). The temperature uniformity within the furnace is ±3℃. Temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot, ensuring batch product consistency.
- Hot Air Stirring System for Uniform Temperature Distribution
The 1000℃ debinding furnace is equipped with a high-temperature fan hot air stirring system. Air vanes at the top of the furnace chamber forcefully stir the air inside, resulting in a more uniform temperature distribution, particularly suitable for the stringent temperature uniformity requirements of the debinding process.
- Comprehensive Vacuum and Atmosphere System
The furnace can handle various atmospheres including nitrogen, argon, koolmonoxide, and oxygen. Vacuum degree ≤10Pa (pressure rise rate 5Pa/h, pressure holding for 24h, measured after degassing the empty furnace). It is equipped with a resistance vacuum gauge, ISO100 high-vacuum baffle valve, and DN100 vacuum piping. Digital positive and negative pressure gauges control the micro-positive pressure sintering process, and a mass flow meter (0-30L) precisely controls gas flow.
- Water Cooling Protection for Extended Seal Life
The equipment’s water-cooled components include the furnace top and furnace opening; the water source is provided by the customer. The flanges have sealing grooves, employing a “Y”-ring vacuum seal and water cooling. Both the inlet and outlet water interfaces are located on the furnace body. It effectively reduces the damage of high temperature to the seals and ensures reliable sealing during long-term use.
| Model | AJ-1000/1200 |
| Spanning | Wisselstroom 380V, 50Hz |
| Stroom | 60–75 kW (depending on temperature) |
| Temperature Range | 100–1200°C |
| Chamber Size (Ø × H) | 1000 mm × 800 mm |
| Temperature Accuracy | ±1°C |
| Uniformity | ±3°C |
| Verwarmingselement | High-temp alloy (with Mo) or Kanthal wires |
| Heating Zones | 3 independent zones (Top / Mid / Bottom) |
| Thermocouple Type | K-type, 0–1200°C |
| Ramping Rate | 1°C/h – 15°C/min (verstelbaar) |
| Gas Inlets | 6 ports (bottom distributed) |
| Exhaust Ports | 1 manual + 1 motorized valve (304 SS, DN30) |
| Flowmeter Range | 0–4 m³/h (standard) / 0–30 L/min (mass flow meter) |
| Vacuum System Support | ≤10 Pa (ISO100 valve + DN100 pipe compatible) |
| Drukcontrole | Supports positive & negative pressure processes |
| Water Cooling | Required for seals, shielding, and door flange |
| Door Drive Mechanism | Ball screw + linear guide, variable-speed motor |
| Hefplatform | Electric screw drive, load up to 500 kg |
| Insulation Structure | 3-layer (ceramic fiber board + aluminiumoxide + polycrystal) |
| Automation | PLC controlled, touchscreen interface |
| Safety Functions | Over-temp, fase verlies, overpressure, power surge |
Toepassingsgebieden
- Ceramic Debinding and Light Firing: Suitable for debinding (removing grease) and light firing processes of green ceramics such as alumina, zirconia, piezoelectric ceramics, and electronic ceramics. A hot air stirring system ensures uniform debinding, preventing cracking and carbonization.
- Powder Metallurgy Debinding: Suitable for removing binders from iron-based and copper-based powder metallurgy products and cemented carbide compacts, providing a clean green body for subsequent high-temperature sintering.
- Catalyst Carrier Calcination: Suitable for low-temperature calcination and light firing of catalyst carriers, molecular sieves, activated alumina, and other materials. Multiple air intakes ensure uniform heating of the materials.
- Lithium-ion Battery Material Pretreatment: Suitable for debinding and low-temperature pretreatment of precursors for lithium-ion battery positive and negative electrode materials, removing organic impurities and improving material purity.
- Electronic Component Debinding: Suitable for debinding processes of electronic components such as MLCCs, PTCs, and NTCs. Precise temperature control ensures the electrical performance of the components.
- Universiteiten en onderzoeksinstituten: Suitable for experimental teaching and research projects in majors such as materials science and engineering, metallurgische techniek, and chemical engineering. It has two uses and multiple functions.
Bedrijfsprofiel
Een professionele onderneming gespecialiseerd in diensten op het gebied van warmtebehandelingstechnologie en de R&D, productie, en verkoop van elektrische ovens voor hoge temperaturen.
Het bedrijf richt zich op de ontwikkeling van elektrische ovens voor hoge temperaturen die een volledig temperatuurbereik van -100℃ tot 2600℃ bestrijken.. Tot de producten behoren experimentele elektrische ovens, ovens met vacuümatmosfeer, industriële ovens, en middenfrequente inductieverwarmingsapparatuur. De belangrijkste producten zijn onder meer doosovens, buis ovens, hijsovens, duwovens, draaistelovens, roterende ovens, tunnelovens, en diverse gespecialiseerde middenfrequentieovens.
Het bedrijf houdt zich aan technologische innovatie en is geslaagd voor de ISO9001- en EU CE-certificeringen. Het bezit 21 geregistreerde handelsmerken, 29 patenten, En 27 software-auteursrechten.
Betaalmethoden
TT
Verzendmethoden
De elektrische oven is verpakt in drie lagen: eerst verpakt in schuimpapier, vervolgens verpakt in plasticfolie, en ten slotte verpakt in een houten kist.
Veelgestelde vragen (Veelgestelde vragen)
- Can this equipment simultaneously perform debinding and light firing?
Ja. The equipment adopts an integrated structure for debinding and light firing, enabling continuous processing.
- What atmospheric environments does it support?
It supports various atmospheric environments including nitrogen, ammonia, koolmonoxide, and oxygen.
- Does it support vacuum processes?
Ja. The equipment can operate in a vacuum environment of ≤10Pa.
- How is the furnace temperature uniformity?
Using a hot air circulation and multi-point temperature control system, the furnace temperature uniformity can reach ±3℃.
- Is it complicated to operate?
The equipment uses a 10-inch touchscreen for centralized control, making operation simple and intuitive.
