Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
Integrated Lifting Furnace For Glue Removal And Light Firing
PARAMÈTRES DU PRODUIT
Description
1000℃ Debinding + 1200℃ Light Firing Integrated Electric Furnace
This integrated debinding and Lifting Furnace features a combined design, integrating debinding, degreasing, light firing, and atmosphere control into a single system. It is specifically designed and manufactured for the advanced ceramics, electronic materials, powder metallurgy, et industries des nouveaux matériaux.
The equipment employs a lifting furnace structure and a multi-zone independent temperature control system, achieving precise temperature control of materials during the debinding and light firing stages. The furnace supports vacuum and various protective atmosphere environments, effectively improving product consistency and sintering quality.
Equipped with an intelligent touchscreen control system, a high-temperature hot air circulation system, and a vacuum pressure control system, this equipment can meet the continuous production needs under complex process conditions, making it an ideal device for the heat treatment of high-end ceramics and powder materials.
Caractéristiques du produit
- Integrated Degreasing and Light Firing Design, Dual Temperature Zones Available
This equipment integrates degreasing and light firing functions into one unit, reducing material transfer steps and avoiding contamination. It is available in two specifications: 1000℃ and 1200℃. The 1000℃ model is suitable for degreasing processes, while the 1200℃ model is suitable for light firing processes. Both furnaces share a control system for flexible switching.
- Large-Capacity Furnace, Suitable for Batch Processing
The furnace chamber has a diameter of 1000mm × height of 800mm, providing a large volume for simultaneous processing of large batches of materials. It is suitable for large-scale production processes such as ceramic green body degreasing, powder metallurgy degreasing, and catalyst carrier light firing.
- Multi-Point, Multi-Zone Temperature Control, Excellent Temperature Uniformity
It employs independent temperature control at the upper, middle, and lower levels (with a separate temperature control point at the furnace door, sharing the control system with the degreasing furnace). The temperature uniformity within the furnace is ±3℃. Temperature control accuracy is ±1℃. Le contrôle du circuit intégré élimine les dépassements, ensuring batch product consistency.
- Hot Air Stirring System for Uniform Temperature Distribution
The 1000℃ debinding furnace is equipped with a high-temperature fan hot air stirring system. Air vanes at the top of the furnace chamber forcefully stir the air inside, resulting in a more uniform temperature distribution, particularly suitable for the stringent temperature uniformity requirements of the debinding process.
- Comprehensive Vacuum and Atmosphere System
The furnace can handle various atmospheres including nitrogen, argon, carbon monoxide, and oxygen. Vacuum degree ≤10Pa (pressure rise rate 5Pa/h, pressure holding for 24h, measured after degassing the empty furnace). It is equipped with a resistance vacuum gauge, ISO100 high-vacuum baffle valve, and DN100 vacuum piping. Digital positive and negative pressure gauges control the micro-positive pressure sintering process, and a mass flow meter (0-30L) precisely controls gas flow.
- Water Cooling Protection for Extended Seal Life
The equipment’s water-cooled components include the furnace top and furnace opening; the water source is provided by the customer. The flanges have sealing grooves, employing a “Oui”-ring vacuum seal and water cooling. Both the inlet and outlet water interfaces are located on the furnace body. It effectively reduces the damage of high temperature to the seals and ensures reliable sealing during long-term use.
| Modèle | AJ-1000/1200 |
| Voltage | AC 380V, 50Hz |
| Pouvoir | 60–75 kW (depending on temperature) |
| Temperature Range | 100–1200°C |
| Chamber Size (Ø × H) | 1000 mm × 800 mm |
| Temperature Accuracy | ±1°C |
| Uniformity | ±3°C |
| Élément chauffant | High-temp alloy (with Mo) or Kanthal wires |
| Heating Zones | 3 independent zones (Haut / Mid / Bottom) |
| Thermocouple Type | K-type, 0–1200°C |
| Ramping Rate | 1°C/h – 15°C/min (adjustable) |
| Gas Inlets | 6 ports (bottom distributed) |
| Exhaust Ports | 1 manual + 1 motorized valve (304 SS, DN30) |
| Flowmeter Range | 0–4 m³/h (standard) / 0–30 L/min (mass flow meter) |
| Vacuum System Support | ≤10 Pa (ISO100 valve + DN100 pipe compatible) |
| Pressure Control | Supports positive & negative pressure processes |
| Water Cooling | Required for seals, shielding, and door flange |
| Door Drive Mechanism | Ball screw + linear guide, variable-speed motor |
| Lifting Platform | Electric screw drive, load up to 500 kilos |
| Insulation Structure | 3-layer (ceramic fiber board + alumine + polycrystal) |
| Automation | PLC controlled, touchscreen interface |
| Safety Functions | Over-temp, perte de phase, overpressure, power surge |
Domaines d'application
- Ceramic Debinding and Light Firing: Suitable for debinding (removing grease) and light firing processes of green ceramics such as alumina, zirconia, piezoelectric ceramics, and electronic ceramics. A hot air stirring system ensures uniform debinding, preventing cracking and carbonization.
- Powder Metallurgy Debinding: Suitable for removing binders from iron-based and copper-based powder metallurgy products and cemented carbide compacts, providing a clean green body for subsequent high-temperature sintering.
- Catalyst Carrier Calcination: Suitable for low-temperature calcination and light firing of catalyst carriers, molecular sieves, activated alumina, and other materials. Multiple air intakes ensure uniform heating of the materials.
- Lithium-ion Battery Material Pretreatment: Suitable for debinding and low-temperature pretreatment of precursors for lithium-ion battery positive and negative electrode materials, removing organic impurities and improving material purity.
- Electronic Component Debinding: Suitable for debinding processes of electronic components such as MLCCs, PTCs, and NTCs. Precise temperature control ensures the electrical performance of the components.
- Universités et instituts de recherche: Suitable for experimental teaching and research projects in majors such as materials science and engineering, metallurgical engineering, and chemical engineering. It has two uses and multiple functions.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Foire aux questions (FAQ)
- Can this equipment simultaneously perform debinding and light firing?
Oui. The equipment adopts an integrated structure for debinding and light firing, enabling continuous processing.
- What atmospheric environments does it support?
It supports various atmospheric environments including nitrogen, ammonia, carbon monoxide, and oxygen.
- Does it support vacuum processes?
Oui. The equipment can operate in a vacuum environment of ≤10Pa.
- How is the furnace temperature uniformity?
Using a hot air circulation and multi-point temperature control system, the furnace temperature uniformity can reach ±3℃.
- Is it complicated to operate?
The equipment uses a 10-inch touchscreen for centralized control, making operation simple and intuitive.
