Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
Integrated Lifting Furnace For Glue Removal And Light Firing
제품 매개변수
설명
1000℃ Debinding + 1200℃ Light Firing Integrated Electric Furnace
This integrated debinding and Lifting Furnace features a combined design, integrating debinding, degreasing, light firing, and atmosphere control into a single system. It is specifically designed and manufactured for the advanced ceramics, electronic materials, powder metallurgy, and new materials industries.
The equipment employs a lifting furnace structure and a multi-zone independent temperature control system, achieving precise temperature control of materials during the debinding and light firing stages. The furnace supports vacuum and various protective atmosphere environments, effectively improving product consistency and sintering quality.
Equipped with an intelligent touchscreen control system, a high-temperature hot air circulation system, and a vacuum pressure control system, this equipment can meet the continuous production needs under complex process conditions, making it an ideal device for the heat treatment of high-end ceramics and powder materials.
제품특징
- Integrated Degreasing and Light Firing Design, Dual Temperature Zones Available
This equipment integrates degreasing and light firing functions into one unit, reducing material transfer steps and avoiding contamination. It is available in two specifications: 1000℃ and 1200℃. The 1000℃ model is suitable for degreasing processes, while the 1200℃ model is suitable for light firing processes. Both furnaces share a control system for flexible switching.
- Large-Capacity Furnace, Suitable for Batch Processing
The furnace chamber has a diameter of 1000mm × height of 800mm, providing a large volume for simultaneous processing of large batches of materials. It is suitable for large-scale production processes such as ceramic green body degreasing, powder metallurgy degreasing, and catalyst carrier light firing.
- Multi-Point, Multi-Zone Temperature Control, Excellent Temperature Uniformity
It employs independent temperature control at the upper, middle, and lower levels (with a separate temperature control point at the furnace door, sharing the control system with the degreasing furnace). The temperature uniformity within the furnace is ±3℃. Temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot, ensuring batch product consistency.
- Hot Air Stirring System for Uniform Temperature Distribution
The 1000℃ debinding furnace is equipped with a high-temperature fan hot air stirring system. Air vanes at the top of the furnace chamber forcefully stir the air inside, resulting in a more uniform temperature distribution, particularly suitable for the stringent temperature uniformity requirements of the debinding process.
- Comprehensive Vacuum and Atmosphere System
The furnace can handle various atmospheres including nitrogen, 아르곤, carbon monoxide, and oxygen. Vacuum degree ≤10Pa (pressure rise rate 5Pa/h, pressure holding for 24h, measured after degassing the empty furnace). It is equipped with a resistance vacuum gauge, ISO100 high-vacuum baffle valve, and DN100 vacuum piping. Digital positive and negative pressure gauges control the micro-positive pressure sintering process, and a mass flow meter (0-30엘) precisely controls gas flow.
- Water Cooling Protection for Extended Seal Life
The equipment’s water-cooled components include the furnace top and furnace opening; the water source is provided by the customer. The flanges have sealing grooves, employing a “와이”-ring vacuum seal and water cooling. Both the inlet and outlet water interfaces are located on the furnace body. It effectively reduces the damage of high temperature to the seals and ensures reliable sealing during long-term use.
| 모델 | AJ-1000/1200 |
| Voltage | AC 380V, 50Hz |
| Power | 60–75 kW (depending on temperature) |
| 온도 범위 | 100–1200°C |
| Chamber Size (Ø × H) | 1000 mm × 800 mm |
| Temperature Accuracy | ±1°C |
| Uniformity | ±3°C |
| 발열체 | High-temp alloy (with Mo) or Kanthal wires |
| Heating Zones | 3 independent zones (Top / Mid / Bottom) |
| Thermocouple Type | K-type, 0–1200°C |
| Ramping Rate | 1°C/h – 15°C/min (adjustable) |
| Gas Inlets | 6 ports (bottom distributed) |
| Exhaust Ports | 1 manual + 1 motorized valve (304 SS, DN30) |
| Flowmeter Range | 0–4 m³/h (standard) / 0–30 L/min (mass flow meter) |
| Vacuum System Support | ≤10 Pa (ISO100 valve + DN100 pipe compatible) |
| Pressure Control | Supports positive & negative pressure processes |
| Water Cooling | Required for seals, shielding, and door flange |
| Door Drive Mechanism | Ball screw + linear guide, variable-speed motor |
| Lifting Platform | Electric screw drive, load up to 500 kg |
| Insulation Structure | 3-layer (ceramic fiber board + alumina + polycrystal) |
| Automation | PLC controlled, touchscreen interface |
| Safety Functions | Over-temp, 위상 손실, overpressure, power surge |
응용분야
- Ceramic Debinding and Light Firing: Suitable for debinding (removing grease) and light firing processes of green ceramics such as alumina, zirconia, piezoelectric ceramics, and electronic ceramics. A hot air stirring system ensures uniform debinding, preventing cracking and carbonization.
- Powder Metallurgy Debinding: Suitable for removing binders from iron-based and copper-based powder metallurgy products and cemented carbide compacts, providing a clean green body for subsequent high-temperature sintering.
- Catalyst Carrier Calcination: Suitable for low-temperature calcination and light firing of catalyst carriers, 분자체, activated alumina, 및 기타 재료. Multiple air intakes ensure uniform heating of the materials.
- Lithium-ion Battery Material Pretreatment: Suitable for debinding and low-temperature pretreatment of precursors for lithium-ion battery positive and negative electrode materials, removing organic impurities and improving material purity.
- Electronic Component Debinding: Suitable for debinding processes of electronic components such as MLCCs, PTC, and NTCs. Precise temperature control ensures the electrical performance of the components.
- Universities and research institutes: Suitable for experimental teaching and research projects in majors such as materials science and engineering, metallurgical engineering, and chemical engineering. It has two uses and multiple functions.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
자주 묻는 질문 (FAQ)
- Can this equipment simultaneously perform debinding and light firing?
예. The equipment adopts an integrated structure for debinding and light firing, enabling continuous processing.
- What atmospheric environments does it support?
It supports various atmospheric environments including nitrogen, ammonia, carbon monoxide, and oxygen.
- Does it support vacuum processes?
예. The equipment can operate in a vacuum environment of ≤10Pa.
- 퍼니스 온도 균일성은 어떻습니까??
Using a hot air circulation and multi-point temperature control system, the furnace temperature uniformity can reach ±3℃.
- Is it complicated to operate?
The equipment uses a 10-inch touchscreen for centralized control, making operation simple and intuitive.
