Integrated Lifting Furnace For Glue Removal And Light Firing

1000℃ Debinding + 1200℃ Light Firing Integrated Electric Furnace

This integrated debinding and Lifting Furnace features a combined design, integrating debinding, degreasing, light firing, and atmosphere control into a single system. It is specifically designed and manufactured for the advanced ceramics, electronic materials, powder metallurgy, and new materials industries.

The equipment employs a lifting furnace structure and a multi-zone independent temperature control system, achieving precise temperature control of materials during the debinding and light firing stages. The furnace supports vacuum and various protective atmosphere environments, effectively improving product consistency and sintering quality.

Equipped with an intelligent touchscreen control system, a high-temperature hot air circulation system, and a vacuum pressure control system, this equipment can meet the continuous production needs under complex process conditions, making it an ideal device for the heat treatment of high-end ceramics and powder materials.

製品の特徴

1. Integrated Degreasing and Light Firing Design, Dual Temperature Zones Available

This equipment integrates degreasing and light firing functions into one unit, reducing material transfer steps and avoiding contamination. It is available in two specifications: 1000℃ and 1200℃. The 1000℃ model is suitable for degreasing processes, while the 1200℃ model is suitable for light firing processes. Both furnaces share a control system for flexible switching.

2. Large-Capacity Furnace, Suitable for Batch Processing

The furnace chamber has a diameter of 1000mm × height of 800mm, providing a large volume for simultaneous processing of large batches of materials. It is suitable for large-scale production processes such as ceramic green body degreasing, powder metallurgy degreasing, and catalyst carrier light firing.

3. Multi-Point, Multi-Zone Temperature Control, Excellent Temperature Uniformity

It employs independent temperature control at the upper, middle, and lower levels (with a separate temperature control point at the furnace door, sharing the control system with the degreasing furnace). The temperature uniformity within the furnace is ±3℃. Temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot, ensuring batch product consistency.

4. Hot Air Stirring System for Uniform Temperature Distribution

The 1000℃ debinding furnace is equipped with a high-temperature fan hot air stirring system. Air vanes at the top of the furnace chamber forcefully stir the air inside, resulting in a more uniform temperature distribution, particularly suitable for the stringent temperature uniformity requirements of the debinding process.

5. Comprehensive Vacuum and Atmosphere System

The furnace can handle various atmospheres including nitrogen, argon, carbon monoxide, and oxygen. Vacuum degree ≤10Pa (pressure rise rate 5Pa/h, pressure holding for 24h, measured after degassing the empty furnace). It is equipped with a resistance vacuum gauge, ISO100 high-vacuum baffle valve, and DN100 vacuum piping. Digital positive and negative pressure gauges control the micro-positive pressure sintering process, and a mass flow meter (0-30L) precisely controls gas flow.

6. Water Cooling Protection for Extended Seal Life

The equipment’s water-cooled components include the furnace top and furnace opening; the water source is provided by the customer. The flanges have sealing grooves, employing a “Y”-ring vacuum seal and water cooling. Both the inlet and outlet water interfaces are located on the furnace body. It effectively reduces the damage of high temperature to the seals and ensures reliable sealing during long-term use.

応用分野

• Ceramic Debinding and Light Firing: Suitable for debinding (removing grease) and light firing processes of green ceramics such as alumina, zirconia, 圧電セラミックス, and electronic ceramics. A hot air stirring system ensures uniform debinding, preventing cracking and carbonization.
• Powder Metallurgy Debinding: Suitable for removing binders from iron-based and copper-based powder metallurgy products and cemented carbide compacts, providing a clean green body for subsequent high-temperature sintering.
• Catalyst Carrier Calcination: Suitable for low-temperature calcination and light firing of catalyst carriers, molecular sieves, activated alumina, and other materials. Multiple air intakes ensure uniform heating of the materials.
• Lithium-ion Battery Material Pretreatment: Suitable for debinding and low-temperature pretreatment of precursors for lithium-ion battery positive and negative electrode materials, removing organic impurities and improving material purity.
• Electronic Component Debinding: Suitable for debinding processes of electronic components such as MLCCs, PTCs, and NTCs. Precise temperature control ensures the electrical performance of the components.
• 大学および研究機関: Suitable for experimental teaching and research projects in majors such as materials science and engineering, metallurgical engineering, and chemical engineering. It has two uses and multiple functions.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

1. Can this equipment simultaneously perform debinding and light firing?

はい. The equipment adopts an integrated structure for debinding and light firing, enabling continuous processing.

2. What atmospheric environments does it support?

It supports various atmospheric environments including nitrogen, ammonia, carbon monoxide, and oxygen.

3. Does it support vacuum processes?

はい. The equipment can operate in a vacuum environment of ≤10Pa.

4. How is the furnace temperature uniformity?

Using a hot air circulation and multi-point temperature control system, the furnace temperature uniformity can reach ±3℃.

5. Is it complicated to operate?

The equipment uses a 10-inch touchscreen for centralized control, making operation simple and intuitive.