Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1600℃ Vacuum Atmosphere Lifting Furnace
製品パラメータ
説明
1600℃ High-Temperature Vacuum Atmosphere Lifting Furnace
This 1600℃ vacuum atmosphere lifting furnace adopts a high-temperature lifting structure design, integrating high-temperature sintering, vacuum atmosphere control, intelligent temperature control, and an automatic lifting system. It is suitable for high-temperature sintering and heat treatment processes in advanced ceramics, powder metallurgy, new energy materials, electronic materials, and special materials.
The equipment supports vacuum and various protective atmosphere environments, allowing the introduction of gases such as hydrogen, nitrogen, argon, carbon monoxide, and oxygen. It is equipped with pressure protection and an intelligent control system to meet the needs of complex atmosphere sintering and high-temperature heat treatment.
Lifting Furnace Product Features
- Maximum Temperature 1600℃, Heated Around the Furnace with Silicon Molybdenum Rods
This equipment has a maximum operating temperature of 1600℃ (maximum 1500℃ inside the furnace under air conditions) and can operate continuously at 1500℃. It uses 24 1600-type silicon molybdenum rods as heating elements, evenly distributed around the furnace chamber to form a comprehensive three-dimensional heating field, ensuring temperature uniformity.
- Dual Loading Platforms, High Efficiency Through Alternating Operations
This lifting furnace features a dual-lifting-platform design. At high temperatures, the loading platform can be alternately switched. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, 大幅なエネルギー節約につながります.
- Electric Screw Input/Output, Excellent Stability
The equipment adopts a 3-4 layer conical stepped soft sealing structure at the charging platform and furnace opening. Each step surface is equipped with an elastic high-temperature sealing strip, which can effectively absorb the thermal expansion difference between the furnace opening refractory material and the charging platform.
- Multi-layer tapered soft seal for reliable sealing
The charging platform and furnace opening employ a 3-4 layer tapered stepped soft seal structure. Elastic high-temperature sealing strips are arranged on the steps, effectively absorbing the thermal expansion difference between the refractory materials of the furnace opening and the charging platform, ensuring reliable sealing over long-term use.
- Water-cooled protection for extended seal life
The water-cooled components of this equipment include the furnace top and furnace opening, with the water source provided by the customer. The water-cooling structure effectively reduces damage to the seals and furnace opening structure caused by high temperatures.
| 最高動作温度 | 1600℃ (max 1500℃ in air atmosphere) |
| 長期使用温度 | 1500℃ |
| 制御範囲 | 300 to 1600℃ |
| 測温素子 | Type B thermocouple, measuring range 0-1820℃ |
| 発熱体の設置場所 | Around the chamber (24 pieces total) |
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| 炉の温度均一性 | ±7℃ |
| 加熱速度 | 自由に調整可能: max 10℃/min, 分。 1℃/h |
| 発熱体 | 1600 type silicon molybdenum rods |
| 炉体 | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. ツートンカラー, 美的外観. Oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単 |
| 炉体の構造 | Three-layer shell. Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, 発熱体の導電性ストリップの高温酸化を防止します。 |
| Double Loading Platform | Dual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving |
| Loading Platform Movement | Electric screw mechanical drive, adjustable speed, good stability, high precision |
| Loading Platform Lift | Two screw lifts, four guide shafts, adjustable lift speed |
| Platform and Furnace Mouth Seal | Bottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion |
| Platform Refractory Material | Vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance |
| Refractory Material | Lining made of 1700 type vacuum-formed high-purity alumina lightweight material. Easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation (energy saving >80% vs. old furnaces) |
| 断熱材 | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, アルミナ (多結晶) fiberboard (energy saving >80% vs. old furnaces) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, soft start, 等. |
| Control | Closed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Water Cooling | Furnace top and mouth; customer-supplied water source |
| Compatible Atmospheres | Hydrogen, nitrogen, argon, carbon monoxide, oxygen, 等. |
| Vacuum Level | -0.1MPa |
| Pressure Protection | Signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, protecting furnace from overpressure |
| Display Parameters | Real-time temperature, セグメント番号, セグメントタイム, remaining time, output power %, voltage, 現在, 等. |
| Buttons | Imported buttons, 耐用年数 >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-Curve Input | 30 セグメント (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| 通信インターフェース | RS485, communication distance up to 1200m. Computer control for start, 一時停止, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, セグメントタイム, セグメント番号, heating curve, power % curve. Storage of heating curves, historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
Lifting Furnace Application Areas
- Advanced Ceramic Sintering: Suitable for vacuum or atmosphere sintering of high-performance ceramics such as alumina, zirconium oxide, 窒化ケイ素, silicon carbide, and aluminum nitride.
- Hard Alloys and Powder Metallurgy: Suitable for vacuum sintering of tungsten carbide-based hard alloys and metal powder compacts, as well as densification treatment of special alloys such as titanium alloys, tungsten alloys, and molybdenum alloys.
- Hydrogen Atmosphere Sintering: Suitable for sintering materials requiring a hydrogen reducing atmosphere, such as metal powder reduction, oxide deoxidation, and tungsten/molybdenum material processing.
- High-Purity Material Heat Treatment: Suitable for annealing, degassing, and purification processes for high-purity ceramics, high-purity metals, and high-purity compounds, where strict atmosphere and cleanliness requirements are necessary.
- Electronic and Semiconductor Materials: Suitable for high-temperature sintering and atmosphere heat treatment of electronic ceramics, 磁性材料, piezoelectric materials, silicon carbide, gallium nitride, and other semiconductor materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問)
- What atmospheres does the equipment support?
Supports multiple protective atmospheres including hydrogen, nitrogen, argon, carbon monoxide, and oxygen.
- Does it support vacuum sintering?
はい, the equipment can achieve a vacuum level of -0.1 MPa.
- Can it achieve continuous production?
Supports alternating operation of dual loading platforms, effectively improving production efficiency.
- Does it support remote control?
Supports an RS485 communication interface, allowing for remote operation and data management via computer.
- Does it support customization?
Customization of furnace size, vacuum system, automation functions, and atmosphere configuration is available to meet customer needs.
