Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
1600℃ Vacuum Atmosphere Lifting Furnace
PRODUIT PARAMETER
Beschreiwung
1600℃ High-Temperature Vacuum Atmosphere Lifting Furnace
This 1600℃ vacuum atmosphere lifting furnace adopts a high-temperature lifting structure design, integrating high-temperature sintering, vacuum atmosphere control, intelligent temperature control, and an automatic lifting system. It is suitable for high-temperature sintering and heat treatment processes in advanced ceramics, powder metallurgy, new energy materials, electronic materials, and special materials.
The equipment supports vacuum and various protective atmosphere environments, allowing the introduction of gases such as hydrogen, nitrogen, argon, carbon monoxide, and oxygen. It is equipped with pressure protection and an intelligent control system to meet the needs of complex atmosphere sintering and high-temperature heat treatment.
Lifting Furnace Product Features
- Maximum Temperature 1600℃, Heated Around the Furnace with Silicon Molybdenum Rods
This equipment has a maximum operating temperature of 1600℃ (maximum 1500℃ inside the furnace under air conditions) and can operate continuously at 1500℃. It uses 24 1600-type silicon molybdenum rods as heating elements, evenly distributed around the furnace chamber to form a comprehensive three-dimensional heating field, ensuring temperature uniformity.
- Dual Loading Platforms, High Efficiency Through Alternating Operations
This lifting furnace features a dual-lifting-platform design. At high temperatures, the loading platform can be alternately switched. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, resulting in significant energy savings.
- Electric Screw Input/Output, Excellent Stability
The equipment adopts a 3-4 layer conical stepped soft sealing structure at the charging platform and furnace opening. Each step surface is equipped with an elastic high-temperature sealing strip, which can effectively absorb the thermal expansion difference between the furnace opening refractory material and the charging platform.
- Multi-layer tapered soft seal for reliable sealing
The charging platform and furnace opening employ a 3-4 layer tapered stepped soft seal structure. Elastic high-temperature sealing strips are arranged on the steps, effectively absorbing the thermal expansion difference between the refractory materials of the furnace opening and the charging platform, ensuring reliable sealing over long-term use.
- Water-cooled protection for extended seal life
The water-cooled components of this equipment include the furnace top and furnace opening, with the water source provided by the customer. The water-cooling structure effectively reduces damage to the seals and furnace opening structure caused by high temperatures.
| Maximum Operating Temperature | 1600℃ (max 1500℃ in air atmosphere) |
| Long-term Operating Temperature | 1500℃ |
| Control Range | 300 to 1600℃ |
| Temperature Measuring Element | Type B thermocouple, measuring range 0-1820℃ |
| Heating Element Installation Location | Around the chamber (24 pieces total) |
| Temperature Control Accuracy | ± 1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | ±7℃ |
| Heating Rate | Freely adjustable: max 10℃/min, min 1℃/h |
| Heating Element | 1600 type silicon molybdenum rods |
| Uewen Kierper | CNC machined, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| Furnace Body Structure | Three-layer shell. Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Double Loading Platform | Dual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving |
| Loading Platform Movement | Electric screw mechanical drive, adjustable speed, good stability, high precision |
| Loading Platform Lift | Two screw lifts, four guide shafts, adjustable lift speed |
| Platform and Furnace Mouth Seal | Bottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion |
| Platform Refractory Material | Vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance |
| Refractory Material | Lining made of 1700 type vacuum-formed high-purity alumina lightweight material. Easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, niddereg Hëtzt Stockage, thermal shock resistance, no cracking/spalling, good insulation (energy saving >80% vs. old furnaces) |
| Insulation Material | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard (energy saving >80% vs. old furnaces) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, phase loss, overvoltage, overcurrent, overtemperature, current feedback, soft start, etc. |
| Control | Closed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Water Cooling | Furnace top and mouth; customer-supplied water source |
| Compatible Atmospheres | Hydrogen, nitrogen, argon, carbon monoxide, oxygen, etc. |
| Vakuum Niveau | -0.1MPa |
| Pressure Protection | Signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, protecting furnace from overpressure |
| Display Parameters | Real-time temperature, segment number, segment time, remaining time, output power %, voltage, current, etc. |
| Buttons | Imported buttons, service life >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-Curve Input | 30 segments (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1200m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, segment time, segment number, heating curve, power % curve. Storage of heating curves, historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
Lifting Furnace Application Areas
- Advanced Ceramic Sintering: Suitable for vacuum or atmosphere sintering of high-performance ceramics such as alumina, Zirkoniumoxid, Siliziumnitrid, silicon carbide, and aluminum nitride.
- Hard Alloys and Powder Metallurgy: Suitable for vacuum sintering of tungsten carbide-based hard alloys and metal powder compacts, as well as densification treatment of special alloys such as titanium alloys, tungsten alloys, and molybdenum alloys.
- Hydrogen Atmosphere Sintering: Suitable for sintering materials requiring a hydrogen reducing atmosphere, such as metal powder reduction, oxide deoxidation, and tungsten/molybdenum material processing.
- High-Purity Material Heat Treatment: Suitable for annealing, degassing, and purification processes for high-purity ceramics, high-purity metals, and high-purity compounds, where strict atmosphere and cleanliness requirements are necessary.
- Electronic and Semiconductor Materials: Suitable for high-temperature sintering and atmosphere heat treatment of electronic ceramics, magnetic materials, piezoelectric materials, silicon carbide, gallium nitride, and other semiconductor materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
TT
Versandmethoden
Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
Oft gestallte Froen (FAQ)
- What atmospheres does the equipment support?
Supports multiple protective atmospheres including hydrogen, nitrogen, argon, carbon monoxide, and oxygen.
- Does it support vacuum sintering?
Jo, the equipment can achieve a vacuum level of -0.1 MPa.
- Can it achieve continuous production?
Supports alternating operation of dual loading platforms, effectively improving production efficiency.
- Does it support remote control?
Supports an RS485 communication interface, allowing for remote operation and data management via computer.
- Does it support customization?
Customization of furnace size, vacuum system, automation functions, and atmosphere configuration is available to meet customer needs.
